Gas metal arc welding (GMAW) is a highly efficient and fast process for fabricating high quality weld. High quality welds are fabricated by proper selection of consumable includes gas and filler metals. The optimum flow rate of gas will ensure the proper quality of weld. In this project, a fluid flow behavior of different flow rate is modeled and the change quality will be studied. KeywordsHydr...

This paper presents a new method for measuring and classifying spatter in gas metal arc welding (GMAW) by optical monitoring of the weld pool and surrounding area via a high-frame-rate camera. Image processing and tracking algorithms are described that extract and classify individual spatter events from raw camera images. This new sensor is then used to investigate the relationship between work...

This paper addresses the problem of fault-tolerant robust supervisory control of discrete event systems (DES’s) with model uncertainty. Necessary and sufficient conditions for the existence of a fault-tolerant robust supervisor are derived. If the conditions are satisfied, then tolerable fault event sequences embedded in the system can be achieved. The results obtained are applied to design, mo...

A study was conducted on the arc and melting efficiency of the plasma arc, gas tungsten arc, gas metal arc, and submerged arc welding processes. The results of this work are extended to develop a quantitative method for estimating weld metal dilution in a companion paper. Arc efficiency was determined as a function of current for each process using A36 steel base metal. Melting efficiency was e...

Arc welding is a common unit operation in the construction industry, where frequent changes in location and welding position make it more difficult to control fume exposures than in industries where fixed locations are the norm. Welders may be exposed to a variety of toxic airborne contaminants including manganese (Mn) and hexavalent chromium (CrVI). Local exhaust ventilation (LEV) is a well-kn...

The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc vo...

Associated to the weld quality, the weld bead geometry is one of the most important parameters in welding processes. It is a significant requirement in a welding project, especially in automatic welding systems where a specific width, height, or penetration of weld bead is needed. This paper presents a novel technique for real-time measuring of the width and height of weld beads in gas metal ar...

This paper investigates the dynamic behavior of Gas Metal Arc Welding (GMAW) process for two types of power supplies –inverter and rectifier- for short circuit transfer mode. The large ripples on the rectifier power source are able to perturb the metal transfer mode. In this experimental work some operating points in the short circuit mode have been selected using an automatic pipeline welding ...

The objective of this laboratory study was to identify and measure manganese (Mn) fractions in chamber-generated welding fumes (WF) and to evaluate and compare the results from a sequential extraction procedure for Mn fractions with that of an acid digestion procedure for measurement of total, elemental Mn. To prepare Mn-containing particulate matter from representative welding processes, a wel...