In this paper, the applications of mesh-free SPH (Smoothed Particle Hydrodynamics) methodology to the simulation and analysis of 3-D hard machining process is presented. A Langrangian SPH based model is carried out using the Ls-Dyna software. Classical Lagrangian, Eulerian and ALE methods such as finite element methods (FEM) cannot resolve the large distortions very well. Conventional finite el...

In the analysis of orthogonal cutting process using FE simulations, predictions are greatly influenced by two major factors; a) flow stress characteristics of work material at cutting regimes and b) friction characteristics mainly at the chip-tool interface. The influence of work material flow stress upon FE simulations may be less or even none when there is a constitutive model for work materi...

manufacturing process frequently employs optimization of machining parameters in order to improve product quality as well as to enhance productivity. the material removal rate is a significant indicator of the productivity and cost efficiency of the process. taguchi method has been implemented for assessing favorable (optimal) machining condition during the machining of nylon by considering thr...

The effects of cutting tool coating material and cutting speed on cutting forces and surface roughness were investigated by Taguchi experimental design. Main cutting force, Fz is considered as a criterion. The effects of machining parameters were investigated using Taguchi L18 orthogonal array. Optimal cutting conditions were determined using the signal-to-noise (S/N) ratio which is calculated ...

This paper investigates the grinding performance of epoxy matrix composites reinforced by unidirectional carbon fibres, using an alumina grinding wheel. Emphasis was placed on understanding the effect of fibre orientations and grinding depths on the grinding force and surface integrity, and on understanding the grinding mechanisms, with a comparison to orthogonal cutting. It was found that grea...

In this paper, we develop a methodology to determine flow stress at the machining regimes and friction characteristics at the tool-chip interface from the results of orthogonal cutting tests. We utilize metal cutting analysis originally developed by late Oxley and present some improvements. We also evaluate several temperature models in calculating the average temperatures at primary and second...