In functionally graded materials (FGMs) fabricated using directed energy deposition (DED) additive manufacturing (AM), cracks may form due to interdendritic stress during solidification, the formation of deleterious phases, or buildup residual stresses. This study builds on our previously proposed concept three-alloy FGM system feasibility diagrams for identification gradient pathways that avoi...

During solidification of metallic alloys, coalescence leads to the formation of solid bridges between grains or grain clusters when both solid and liquid phases are percolated. As such, it represents a key transition with respect to the mechanical behavior of solidifying alloys and to the prediction of solidification cracking. Coalescence starts at the coherency point when the grains begin to t...

A force and/or torque are induced in a material under the imposition of a magnetic field. Their magnitudes are different from those acting on the surrounding materials because of the difference in their physical properties. Therefore, a magnetic field is a powerful tool for controlling a second phase in a mother phase such as particles suspended in a liquid. In this paper, we focus on two proce...

recently, grave explosions in the oil and gas transport tubes, as well as, the rapid failure of the machine parts in service, were caused by hydrogen cracking. during solidification of metals, in casting ,welding, cathodic charging, etc., the hydrogen can enter in metals and cause premature cracking. the hydrogen embrittlement in metals is accompanied with a charge in the type of fracture surfa...

This study conducted a basic investigation to improve the solidification cracking susceptibility of carbon steel. BTR is one susceptibilities cracking, and it said that reduced when smaller. three commercial filler metals was evaluated by using Trans-Varestraint test. EPMA EDS analysis weld metal microstructure revealed two compounds. The white structure composed silicon, manganese, sulfur, bla...