We present theoretical studies of syntectic and monotectic solidification scenarios. Steady-state solidification along the liquid-liquid interface in a syntectic system is considered by means of a boundary-integral technique developed previously. We study the case of small asymmetry of the pattern and extract from the results the scaling relations in terms of the undercooling and the asymmetry ...

A two-dimensional thermal elasto-plastic numerical model is developed by finite element method to analyze and compare the mechanical driving factor for heat affected zone (HAZ) liquation cracking during laser welding and hybrid laser-arc welding techniques. Calculations of transient temperatures and cooling rates are used in conjunction with solidification theory to analyze weld pool characteri...

A method is presented to use a dimensionless form of the well-known Niyama criterion to directly predict the amount of shrinkage porosity that forms during solidification of metal alloy castings. The main advancement offered by this method is that it avoids the need to know the threshold Niyama value below which shrinkage porosity forms; such threshold values are generally unknown and alloy dep...

The objective of this work was to introduce a novel method for refining the solidification microstructure. Traditional casting usually solidifies one homogeneous liquid by removing heat from liquid surface, by which the microstructure solely depends on the heat removal rate for the given alloy composition. The newly developed multi-liquid composite simultaneous casting concept raises an alterna...

This thesis demonstrates the feasibility of using a medial surface transformation as a tool to rapidly approximate the solidification patterns of convex faceted solid models of castings. The medial surface transformation is used to automate the greatest included sphere approach to solidification pattern approximation. The experimental software of this thesis extracts the medial surface transfor...

Laser Engineered Net Shaping (LENSTM) is a rapid-manufacturing process that involves complex thermal, mechanical, and metallurgical interactions. Due to process input parameter such as laser power , laser scanning velocity and feed rate, the effect on solidification of component to be produced must be understand. The finite element method (FEM) may be used to accurately model this process and s...

complex heat transfer phenomena (including unsteady state conduction, convection and solidification processes) occur in steel belt conveyer sulfur granulating method. numerical simulation of this technique is performed via a comprehensive and multifaceted one dimensional model. since the air situated between the adjacent sulfur pastilles is essentially stagnant, therefore, the surface temperatu...

Solidification rate of the casting affects greatly on the microstructure, quality as well as the mechanical properties of the casting. In centrifugal castings solidification rate is faster compared to gravity casting but still solidification depends on various process parameters like, die wall temperature, pouring temperature of the molten metal, wall thickness of the die and also rotational sp...