IN order to remain competitive in the worldwide market for continuously cast steel, steel producers are finding it increasingly important to implement process control improvements. Through superior production process monitoring and control, producers are improving steel quality and are meeting customers’ requirements for steel size, grade, quantity, and properties at the lowest cost. Computer m...

Flashing or thermodynamic breakup of a liquid jet occurs when a pressurized subcooled or saturated liquid is released to a lower pressure, resulting in violent vapor nucleation, expansion, and break up of the liquid phase. Flashing is known to produce very fine droplet atomization, often not possible by traditional mechanical means. In this work, flashing atomization is introduced in a spray bu...

The theoretical foundations of a statistical spray modeling approach based on the droplet distribution function ~ddf!, which was originally proposed by Williams @Phys. Fluids 1, 541 ~1958!#, are established. The equation governing the ddf evolution is derived using an alternative approach. The unclosed terms in the ddf evolution equation are precisely defined, and the regime of applicability of...

The type of solid substrate plays a critical role in determining the kinetics spray fluidized bed (SFB) agglomeration process. In case porous (also soft) primary particles (PPs), droplet aging is due to imbibition and drying. surface properties also change imbibition. focus present work simulate spray-dried milk powder using Monte Carlo (MC) method coupled with drying-imbibition model. order ex...

This work focuses on the modeling and feedback control of the high velocity oxygen fuel (HVOF) thermal spray processing of WC–Co coatings. A first-principles-based process model is proposed to explore the fluid dynamics and particle inflight behavior in the HVOF flow field. Rule-based stochastic simulation, which encapsulates the main features involved in the deposition process, is used to capt...