Analyses of the effects of service conditions on the distribution of residual stresses in railroad commuter car wheels are presented. Novel software has been applied to estimate the effects of service conditions on the as-manufactured state of these wheels. Contact loads resulting from wheel and rail interaction and thermal loads from on-tread braking are considered. Results indicate that conta...

In Direct Metal Laser Sintering objects are created by sequential sintering loose metal powder particles by means of laser technology. When the laser sintering process involves temperature gradients, thermal stresses develop. Corresponding residual stresses induce warping of the densified structure leading to unacceptable tolerance losses. This paper examines the role of laser beam scan pattern...

The purpose of this paper is to understand the combined effect of thermal and mechanical plastic deformation on residual stresses in ground components. The interactions between a grinding wheel and a workpiece, including both thermal and mechanical interaction, are simulated by triangular surface loads moving with the table speed of grinding. Cooling is modelled by a uniform convection over the...

OBJECTIVES The occurrence of "chipping" of all-ceramic restorations with Y-TZP frameworks has resulted in various designs and cooling procedures recommended for reducing such behavior. In this paper the temperature gradients during fast and slow cooling for conventional and anatomical designs are compared as well as an optical procedure to directly compare the influence of cooling rate on resid...

A finite element scheme for simulation of welding residual stresses is presented in this paper. Detailed thermal and residual stress analyses for butt-welded and socket-welded pipes are performed using ANSYS and ABAQUS. The calculated distribution of axial stress and hoop stress at welded joint are validated against experimental results. Furthermore, residual stress relaxation under high amplit...

In a shell and tube heat exchanger, the failure of tube-to-tubesheet welds results in high-pressure water jet which erodes the refractory in front of the tubesheet. Finite element method was employed to simulate the welding process and post weld heat treatment (PWHT) to find the factors affecting the failure in tube-to-tubesheet weldments. Residual stresses in two different geometries of tube-t...

applications of thermoplastic composites have developed extensively. the thermoplastic composites in comparison with the thermoset composites have many advantages. thermoplastic composites can be melted and remolded many times. the duration of manufacturing process of these composites is short, producing very tough material, and the welding ability and multiple recyclings are their further adva...

The problem of calculating the energy release rate for crack growth in an arbitrary composite in the presence of residual stresses is considered. First, a general expression is given for arbitrary, mixed traction and displacement boundary conditions. This general result is then applied to a series of specific problems including statistically homogeneous composites under traction or displacement...