Conventional Non Destructive Testing (NDT) techniques for assessing the weld quality are applied after welding is completed. It results in wastage of time, material and manpower. These inherent limitations of the conventional welding processes can be overcome with an automated adaptive welding system to correct the deviation in the welding current and torch speed to provide defect free welds. T...

In this research longitudinal shrinkage of two steel plates with identical thickness that are joint together through butt welding and another steel plate with bead welding. This study begins withthe introduction of a model, in which the thermoelastoplastic zones near the weld line is simulated with a thermoelastoplastic flat bar, and full-elastic areas beyond the weld line is simulated with a f...

Welding is a reliable and effective metal fabrication process which is widely used in industries. High heating at a one location during welding and further rapid cooling generates residual stress and distortion in the weld and base metal. In last few decades various research efforts have been directed towards the control of welding process parameter aiming at reducing residual stress and distor...

this paper aims at investigating the effects of weld nugget size and expulsion on the mechanical properties of low carbon steel resistance spot welds using tensile-shear test. mechanical performance of spot welds are described in terms of failure mode, peak load and failure energy obtained from the tensile-shear test. the effects of voids and porosity as well as electrode indentation associated...

The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surf...

This paper deals with weld pool oscillation during pulsed gas tungsten arc (GTA) welding of unalloyed steel. Experiments were carried out in which the weld pool was triggered into oscillation during both the base time and the pulse time by short current peaks, superimposed on the pulsed welding current. The arc voltage was continuously measured during welding and the oscillation frequency spect...

Three-dimensional residual stress mapping of an aluminum 2024-T3 arcan specimen, butt-welded by the friction stir technique, was performed by neutron diffraction. Results indicate that the residual stress distribution profiles across the weld region are asymmetric with respect to the weld centerline, with the largest gradients in the measured residual stress components occurring on the advancin...

Titanium-alloy weldments have been extensively used in engineering structures, and accurate estimation of the fatigue life is beneficial for avoiding catastrophic failures in titanium-alloy structures. The weld pore is a common defect in these weldments that significantly influences the fatigue process. In this study, the weld-pore size and depth and its effect on the fatigue life of Ti-6Al-2Zr...

Most of the inspection methods used for detection and localization of welding disturbances are based on the evaluation of some direct measurements of welding parameters. This direct measurement requires an insertion of sensors during the welding process which could somehow alter the behavior of the metallic transference. An inspection method that evaluates the GMA welding process evolution usin...