The behavior of the slag layer between the oscillating mold wall, the slag rim, the slag/liquid steel interface, and the solidifying steel shell, is of immense importance for the surface quality of continuous-cast steel. A computational model of the meniscus region has been developed, that includes transient heat transfer, multi-phase fluid flow, solidification of the slag, and movement of the ...

Quality problems in continuous casting of steel can be identified as they occur by monitoring mold signals (level sensor, thermocouples in the mold walls, friction etc.) and taking appropriate action (such as slowing casting speed, changing taper, changing a clogged nozzle, or later visual inspection of the surface for possible downgrading. Surface depressions and groups of deep oscillation mar...

The objective of this work was to introduce a novel method for refining the solidification microstructure. Traditional casting usually solidifies one homogeneous liquid by removing heat from liquid surface, by which the microstructure solely depends on the heat removal rate for the given alloy composition. The newly developed multi-liquid composite simultaneous casting concept raises an alterna...

Animal momentum and heat transfer analysis has historically used direct animal measurements or approximations to calculate drag and heat transfer coefficients. Research can now use modern 3D rendering and computational fluid dynamics software to simulate animal-fluid interactions. Key questions are the level of agreement between simulations and experiments and how superior they are to classical...

The solidification heat transfer, melt convection and volume shrinkage in the casting of an energetic material are analyzed through numerical modeling and experimental investigation. The shrinkage resulting from phase change is considered through the volume of fluid method. The model is validated against an analytical solution and then applied to study the volume contraction during the casting ...