Abstract: In this paper, the forming process of a central hub by radial-forward extrusion is analyzed by using the finite element software, ABAQUS. Radial-forward extrusion is used to produce hollow parts that generally feature a central hub with radial protrusions. Effective design factors such as mandrel diameter, die corner radius, die fillet radius, mandrel corner radius, tube wall thick...

deformation length is one of the most important parameters in cold roll-forming process, which plays a fundamental role in determining the inter-distance between the stations and rate of deformation. deformation length was first introduced by bhattacharyya. he also obtained a closed-form relation for this length in roll-forming of symmetric channel section. in this paper, deformation length in ...

This paper deals with some numerical simulation and experimental tests related to forming and springback of a rectangular part manufactured from tailor welded blanks. Final shape of the parts manufactured by tailor welded blanks is seriously affected by springback effect. This paper work is trying to prove out the important role of material rolling direction has on the springback reduction. The...

In this study the feasibility of 3D FEM simulation of the orbital forming process was investigated by evaluating the simulation time. Commercial FEA software DEFORM 3D v4.0 that has an efficient computation algorithm for simulating incremental forming process was used for the simulations and the savings in computation time was determined. In order to provide reliable flow stress for the simulat...

The present paper aims to study the behavior of tailor welded blanks subjected a single point incremental forming (SPIF) process from an experimental view. This was chosen deform truncated cone shapes AA1050 aluminum alloy with different thicknesses. A uniaxial tensile test performed determine mechanical characteristics alloy. Initial tests implicated use variable wall angle parts which were pr...

The aim of the present paper is to evaluate the possibility of producing low-cost, small-batch, polymer sheet components by means of single point incremental forming (SPIF) at room temperature. During the research work, five different thermoplastic materials were incrementally formed into cones with an increasing wall angle on a conventional CNC milling machine. In designed experiments, signifi...