Advances in manufacturing emphasize on the development of sustainable and green processes. Welding is a popular process practiced worldwide. The paper presented here describes new covered electrode for shielded metal arc welding (SMAW) wherein nano-sized calcium titanate (CaTiO3) powder was used as an stabilizer, replacing conventional micro sized CaTiO3 flux. effect this flux modification mass...

Inert-gas Arc Welding of Aluminium Aluminium is used widely in metal fabrication processes, chiefly on account of its lightness, the ease with which it may be cast, and its extreme ductility. It is also highly resistant to corrosion, owing to the formation of a protective film of oxide on the surface of the metal. This latter property, however, becomes a disadvantage when it is desired to weld ...

this paper presents a new arc starter circuit that is usable in manual metal arc welding (mma) power supplies. the proposed circuit uses an auxiliary circuit and a series coupling transformer for adding high frequency spikes to output dc voltage during arc striking. the proposed circuit is usable in inverter based arc welding supplies and it could result in a decrease of weigh, volume and expen...

Overlay welding of nickel alloys for corrosive and sour service is commercially accomplished with most welding processes ranging from shielded metal arc (stick) to laser. The valve industry has generally standardized on hot wire gas tungsten arc (GTA-HW), pulsed gas metal arc (GMA-P) and submerged arc (SAW) welding. This document will focus on these three but a little history will help explain ...

Power input to the arc in gas metal arc welding controls both the metal transfer process and the base-plate heating process. It would be advantageous to decouple these processes. Methods to achieve this decoupling are discussed. Pulsed-power welding is widely used, but only decoupling can be achieved. More complete decoupling may be obtained by using independent power inputs to the system. Seve...

A literature review of studies and researches has been attempted in the field of dissimilar metal welding. Dissimilar metal welds have numerous industrial applications in area of thermal power generation, chemical, petrochemical, automobile, aerospace industries and nuclear plants etc. The purpose of this paper is to review: (a) Dissimilar metal welds, their Metallurgical and Mechanical aspects...

The high strength carbon steels such as API X65 is widely used to build the pipelines. In this study, the corrosion behavior welds region of the gas pipeline was studied. For this purpose, Shield Metal Arc Welding (SMAW) was used to evaluate the proposed method. The welding processes were performed with E6010, E6013, and ER70S-6 electrodes as filler metal and welding carried out in 3 passes by ...

Process This chapter presents the principle of tungsten inert gas (TIG) welding process besides important components of TIG welding system and their role. This process is also known as gas tungsten arc welding (GTAW) process. Further, fundamentals of heat generation, arc stability and arc efficiency have also been described. Additionally, comparison of argon and helium as shielded gases has bee...

Underwater wet welding (UWW) combined with the shielded metal arc (SMAW) method has proven to be an effective way of permanently joining metals that can performed in water. This research was conducted determine effect water flow rate on physical and mechanical properties (tensile, hardness, toughness, bending effect) underwater welded bead A36 steel plate. The control variables used were a spee...

The focus of this work is to design parameters for shielded metal arc welding to ensure continuous and leak proof joints. To achieve the object an attempt has been made to selected important welding parameters. The selected welding parameters are welding current, welding speed, electrode angle and electrode angle. The selection is purely based on field expert’s suggestions, literature Survey an...