Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material...

In this research, the effects of parameters include tool rotational and traverse speeds were investigated on heat generation and material flow during friction stir welding of Ti-6Al-4V alloy with computational fluid dynamics (CFD) method. Simulation results showed that with increasing of tool rotational and decreasing tool traverse speed, the more frictional heat generates which causes formatio...

the aim of this article is study of tool plunge depth (tpd) effects on mechanical properties of friction stir welding of aa1100 aluminium alloy to a441 aisi steel. for this purpose the 0.1, 0.2, 0.4, and 0.6 mm tpd selected and other welding parameters kept constant. the results shows that the frictional heat increases and stir zone grain size decreases with increasing tpd at both base metals. ...

in this study, friction stir spot welding (fssw) is applied to join the tial6v4 titanium alloy with 1.5 mm thickness and then the effect of rotational speed and tool dwell time on microstructure and mechanical properties is investigated. in this regard, the speed of the tool rotation was considered as 800, 1000, and 1200 rpm, as well as the tool dwell time was set at 7 and 12s. microstructural ...

in this paper, hardness and tensile properties of welded zone of aluminum 1100 alloys by friction stir welding process was investigated and the effects of rotational and traverse speeds of tool on these parameters was studied. also the fracture cross-section of welded samples was investigated. according the results of this paper, the hardness of weld material is higher than base material and is...

in this article effects of friction stir welding (fsw) tool rotational and traverse speeds were studied on heat generation and temperature distribution in welding zone of aa1100 aluminium alloy. computational fluid dynamics method was used to simulate the process with commercial cfd fluent 6.4 package. to enhance the accuracy of simulation in this study, the welding line that is located workpie...

Friction stir welding is used as a solid state joining process for soft materials such as aluminium alloys and also for hard materials like steels. It avoids many of the common problems obtained in fusion welding. In mechanical, civil, automobile, naval, and aeronautical engineering beams are widely used of the magnesium alloys for different applications and that are joined by conventional iner...

This paper describes a technique for determining the position of the friction stir welding (FSW) tool with respect to the weld seam during welding. This technique is proposed for online misalignment detection or as a position estimator for in-process tracking of the weld seam for FSW.

The application of laser ultrasonic technique is developed for evaluation of friction stir spot welding (FSSW) quality. The features of laser-generated ultrasonic waves in good welding and incomplete fusion area are simulated by finite element method (FEM). The non-contact laser ultrasonic inspection system (LUIS) was established to verify the numerical results. The interaction of laser ultraso...