Distortion and deformation of tubes during machining operations are very important. In this study, a tube used in magnetic drum separator under concentrated load (machining load) is considered. Using finite element simulation, deformities and their dependence on parameters such as the thickness of the tube and the place of concentrated force are observed and predicted. To compare and confirm th...

In this paper is presented the development of an indirect force control for robot manipulators with elastic joints employed in machining tasks. Based on the study of centralized compliance control for rigid manipulators, it is proposed an extension for robots with torsional flexibility in the joints structured as a cascade control. Additionally, it is proposed a reduced force model, based on ex...

A new dynamic friction model for modeling of elliptical vibration assisted turning (EVAT) was developed in this research. The periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. In modeling of machining processes (including the EVAT process), static Coulomb friction model was employed by most of the researchers. Because of the peri...

Dynamic MRR (material removal rate) modeling is constructed and optimum solution through Calculus of Variations in maximize the machining profit of an individual cutting tool under fixed tool life is introduced. The mathematical model is formulated by reverse experiments on an ECOCA PC-3807 CNC lathe, and the electronic circuit is developed using linear regression technique for virtual machinin...

A new dynamic friction model for modeling of elliptical vibration assisted turning (EVAT) was developed in this research. The periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. In modeling of machining processes (including the EVAT process), static Coulomb friction model was employed by most of the researchers. Because of the peri...

Optimization of cutting parameters is valuable in terms of providing high precision and efficient machining. One of the effects of cutting force in the end milling operation with low diameter tool (during metal cutting) is tool deflection. Assuming that machining errors mostly arise from tool deflection, attempt was made to optimize machining parameters using Genetic Algorithm (GA) so as to min...

Many manufactured products require machining at some stage of their production sequence. Generally, machining ranges from relatively rough cleaning of castings to high-precision micromachining of mechanical components that require narrow tolerances. It is estimated that of all machining processes about 40% pertain to turning. Turning is the most common way for processing rotational (symmetrical...

In this work, machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic (Al2O3) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic...

Distortion and deformation of tubes during machining operations are very important. In this study, a tube used in magnetic drum separator under concentrated load (machining load) is considered. Using finite element simulation, deformities and their dependence on parameters such as the thickness of the tube and the place of concentrated force are observed and predicted. To compare and confirm th...

In machining industry, cutting fluids have an important role due to their lubrication, cooling and chip removal functions. Using of cutting fluids can improve machining process efficiency, tool life, surface quality and it can reduce cutting forces and vibrations. However, health and environmental problems are encountered with the use of cutting fluids. Therefore, there has been a high demand f...