An experimental study of the rotary ultrasonic drilling of ceramics is first presented. The influence of different process parameters on the material removal rate for machining of magnesia stabilized zirconia is examined. Then a mechanistic approach to modeling the material removal rate during rotary ultrasonic drilling of ceramics is proposed and applied to predicting the material removal rate...

Ultra-precision products which contain a micro-hole array have recently shown remarkable demand growth in many fields, especially in the semiconductor and display industries. Photoresist etching and electrochemical machining are widely known as precision methods for machining micro-holes with no residual stress and lower surface roughness on the fabricated products. The Invar shadow masks used ...

A study on ultrasonic vibration-assisted electrical discharge machining (UVEDM) micro-hole, which mainly includes three key designs, was conducted to improve the performance of electric (EDM) micro-holes TC4 titanium alloy. First, a mathematical model for velocity flow field in interelectrode gap established. Consequently, effect presence or absence vibration analyzed. Furthermore, based COMSOL...

correct selection of manufacturing condition is one of the most important aspects which should be considered in the majority of manufacturing processes,  particularly in the process related to advanced machining process like electrical discharge machining. in electrical discharge machining (edm), dielectric fluid plays an important role since machining characteristics are greatly influenced by ...

Unconventional machining processes (communally named advanced or modern machining processes) are widely used by manufacturing industries. These advanced machining processes allow producing complex profiles and high quality-products. However, several process parameters should be optimized to achieve this end. In this paper, the optimization of process parameters of two conventional and four adva...

Some brittle materials have found wide applications because of their excellent thermal, chemical, and wear resistance characteristics. Impeding the use of these brittle materials in precision engineering applications is the fact that currently it is very difficult for them to be machined in a way that ensures high precision in form and to a good surface finish. A non-traditional or unconvention...

Abstract—Ultrasonic machining is one of the most widely used non-traditional machining processes for machining of materials that are relatively brittle, hard, and fragile such as advanced ceramics, refractories, crystals, quartz etc. Present article has been targeted at investigating the impact of different experimental conditions (power rating, cobalt content, tool material, thickness of work ...

Ti6Al4V alloy is highly used in the automotive and aerospace industry due to its good machining characteristics. Micro EDM drilling is commonly used to drill micro hole on extremely hard material with very high depth to diameter ratio. In this study, the parameters of micro-electrical discharge machining (EDM) in drilling of Ti6Al4V alloy is optimized for higher machining accuracy with less hol...

Ni alloys have managed to cover wide range of applications such as automotive industries, oil gas industries, and aerospace industries. However, these alloys impose challenges while using conventional machining technologies. On the other hand, Micro-Electro-Discharge machining (micro-EDM) is a nonconventional machining method that uses controlled sparks energy to remove material irrespective of...