Although steel production by molten oxide electrolysis offers potential economic and environmental advantages over classic extractive metallurgy, its feasibility is far from being convincingly demonstrated, mainly due to inherent experimental difficulties exerted by harsh conditions and lack of knowledge regarding relevant mechanisms and physico-chemical processes in the melts. The present work...

Cast iron (CI) is one of the oldest materials in commercial use. It has excellent compressive strength and is commonly used for structures that require this property, as well as for water and sewer lines. This article explains CI metallurgy and why the understanding of this metallurgy is key to understanding other ferrous materials and alloys. The composition of cast iron (CI) varies significan...

Ni-Hard4 white cast iron is excellent wear resistant material and has been widely used in wearaffected equipment operated under extreme conditions, such as in mineral processing, cement, copper and iron manufacturing. In this study the effect of titanium addition (1.2, 0.7 and 0.2 wt.%) to the Ni-hard 4 cast iron with the nominal composition of Si= 1.5%, Mn=0.5%, C=3%, P=0.05%, S= 0.05%, Mo= 0....

We report a fundamental change in the understanding of iron oxide thermochemistry, opening a facile, new CO(2)-free route to iron production. The resultant process can eliminate a major global source of greenhouse gas emission, producing the staple iron in molten media at high rate and low electrolysis energy.

the liquid metal flow and the solidification behaviours in a multi-cavity casting mould of two automotive cast parts were simulated in three dimensions. the commercial code, flow-3d® was used because it can track the front of the molten metal by a volume of fluid (vof) method and allows complicated parts to be modeled by the fractional area/volume obstacle representation (favor) method. the gre...

Resource gathering is depending on leaner crude ores. Iron ore mining typifies this trend. To make lean taconite iron ores useful required a technologic breakthrough-pelletization. The shift to iron ore pellets has the advantage that they require less energy and labor per ton of molten iron than high-grade naturally concentrated ores. Increased reliance on pellets causes a geographic shift of s...

[1] Mercury is unique among the terrestrial planets for its relatively low mass (3.302 10 kg) and high average density (5.427 g cm ) that together imply an unusual iron-rich bulk composition and thus provide an important constraint on planet formation and evolution and on compositional variations between the planets. In light of the recent discovery of a partially or fully molten core of Mercur...

Casting is a manufacturing process in which molten material is poured into a cast (mould), which is opened after the material has solidified. As in all applications of robotics, we have to deal with imperfect control of the casting machinery. In this paper, we consider directional uncertainty: given a 3-dimensional polyhedral object, is there a polyhedral cast such that its two parts can be rem...

The degradation of azo dye C.I. Acid Red 14 (AR14) was investigated using cast iron in the absence and presence of low frequency ultrasound (59 kHz). The effects of pH, amount of cast iron ([Fe](0)) and initial concentration of AR14 ([dye](0)) on the degradation of AR14 by cast iron combined with low frequency ultrasound had been assessed. The degradation followed the first-order kinetics model...

Current blast furnace technology is a two-stage ironmaking process that requires that iron ore concentrate first be formed into pellets, fired at 1260°C, cooled, transported to the blast furnace, and then re-heated to approximately 1500°C to produce pig iron. This heating, cooling, and then reheating wastes a great deal of energy, which would be saved if the ironmaking process had only a single...