This paper describes the relationships between ultra-violet emission, ozone generation and CrVI production in MIG welding which were measured as a function of shield gas flow rate, welding voltage, electrode stick-out and shield gas composition using an automatic welding rig that permitted MIG welding under reproducible conditions. The experimental results are interpreted in terms of the physic...

Studies in the field of environmental epidemiology indicate that for the adverse effect of inhaled particles not only particle mass is crucial but also particle size is. Ultrafine particles with diameters below 100 nm are of special interest since these particles have high surface area to mass ratio and have properties which differ from those of larger particles. In this paper, particle size di...

Tungsten inert gas (TIG) is currently one of the most widely applied welding technologies. However, arc energy divergence and high heat input conventional TIG can lead to defects in heat-input-sensitive alloys (such as Inconel 718). Introducing a fast-frequency pulsed current (≥20 kHz) creates process named tungsten (FFP-TIG). The behavior FFP-TIG has advantages over terms contraction, pressure...

This paper investigates the effects of process parameters on weld bead width of austenitic stainless steel SS-310 in tungsten inert gas welding. The four parameters namely welding current, type of gas, gas flow rate and included angle of weld plates during butt joint were varied at three levels. The DOE approach was used to design experimental conditions. Orthogonal array L9 was used for carryi...

Arc plasma possesses a constriction phenomenon with a pulsed current. The constriction is created by the Lorentz force, the radial electromagnetic force during arc welding, which determines the energy distribution of the arc plasma. Welding experiments were carried out with ultra-high-frequency pulsed arc welding (UHFP-AW). Ultra-high-speed camera observations were produced for arc surveillance...

The objective of this study was to characterize personal exposures to welding-related metals and gases for production welders and non-welders in a large manufacturing facility. Welding fume metals and irritant gases nitrogen dioxide (NO2) and ozone (O3) were sampled for thirty-eight workers. Personal exposure air samples for welding fume metals were collected on 37 mm open face cassettes and ni...

This paper presents a control system for manual pulsed Gas Metal Arc Welding (GMAW). This system consists of a current controller, which makes it possible to shape the current during welding, and two important components, which are the key issues discussed in this paper. These components include an arc length controller and a metal transfer controller. The arc length controller is based on a no...

This paper presents a study on optimization of process parameters using particle swarm optimization to minimize angular distortion in 202 grade stainless steel gas tungsten arc welded plates. Angular distortion is a major problem and most pronounced among different types of distortion in butt welded plates. The process control parameters chosen for the study are welding gun angle, welding speed...

This paper is focused on the study and the control of a deposition process of robotic arc welding. The process consists of a SMD (Shaped Metal Deposition) system, that is a novel rapid prototyping tungsten inert gas (TIG) welding technique leading to near-net-shape, using a layer by layer deposition technique. An experimental setup has been properly implemented in order to study the system and ...

In order to study the effects of laser induced metal vapour on arc plasma during laser arc double sided welding (LADSW), emission spectroscopy techniques were utilised. The arc plasma in LADSW of 5A06 aluminium alloy was compared with conventional gas tungsten arc welding (GTAW) in this work. The electron temperature and density were estimated by the Saha– Boltzmann equation and the Stark broad...