In order to study the effect of spot welding parameters such as welding force, welding time and welding current intensity on nugget formation and its size in resistance spot welding process of CR3 low carbon steel sheets using ANSYS commercial software package. A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to simulate the nugget forming process and to predic...

Abstract—Friction stir welding is a modern and an environmentally friendly solid state joining process used to joint relatively lighter family of materials. Recently, friction stir spot welding has been used instead of resistance spot welding which has received considerable attention from the automotive industry. It is environmentally friendly process that eliminated heat and pollution. In this...

Resistance spot welding process is one of the very useful and widely utilized joining processes in automobile industry due to its high working speed, high productivity, flexibility and economical cost operation. In this paper various optimization techniques like Taguchi method, Artificial neural network (ANN), Genetic algorithm (GA) etc. and their applications are discussed to get the optimum w...

The health monitoring of structural joints is a major concern of the engineering community and needs to be addressed with the proper consideration. Among joining techniques, the spot welding and weld-bonding (spot weld + adhesive bonding) methods are of great interest in a number of industries. Spot welding is the traditional assembly method for steel-based automotive structures, while weld-bon...

A heat transfer study of resistance spot welding has been conducted both theoretically and experimentally. A numerical solution based on a finite difference formulation of the heat equation has been developed to predict temperature distributions as a function of both time and position during the welding process. The computer model also predicts the temperature distribution through the copper el...

The Resistance Spot Welding (RSW) process requires simultaneous application of high electrical current and appropriate pressure over short periods in order to keep the molten material inside the weld zone. Values of these parameters vary in function of the characteristics of the materials to be welded. The application of the electrical current is by means of two copper electrodes brought in con...