A finite-element model, CON2D, has been developed to simulate temperature, stress, and shape development during the continuous casting of steel, both in and below the mold. The stress model features an elastic-viscoplastic creep constitutive equation that accounts for the different responses of the liquid, semi-solid, delta-ferrite, and austenite phases. Temperature and composition-dependent fu...

ABSTRACT Macrosegregation has been received high attention in the solidification modeling studies. In the present work, a numerical model was developed to predict the macrosegregation during the DC Casting of an Al-4.5wt%Cu billet. The mathematical model developed in this study consists of mass, momentum, energy and species conservation equations for a two-phase mixture of liquid and solid in a...

A three-phase model is presented that predicts solid deformation and damage as well as melt pressure, feeding flow and shrinkage porosity during metal casting. A visco-plastic constitutive theory with damage is used to model the solid deformation. Damage created by mechanically induced voiding is used as a hot tear indicator. The absence of liquid feeding determines when damage starts to form. ...

A finite-element model, CON2D, has been developed to simulate temperature, shape, stress, and hot-tear crack development during the continuous casting of steel, both in and below the mold. The stress model features an elastic-viscoplastic creep constitutive equation that accounts for the different responses of the liquid, semi-solid, delta-ferrite, and austenite phases. Temperature and composit...