Rolling processes for which the characteristic length scale reaches into the range where size effects become important are receiving increased interest. In particularly, this is owed to the roll-molding process under development for high-throughput of micronscale surface features. The study presented revolves around the rolling induced effect of visco-plasticity (ranging hot and cold rolling) i...

A new damage model which takes account of void shape effect and anisotropy of the matrix material is integrated into the explicit finite element framework to predict the damage evolution which occurs under crash or stamping process. The void coalescence failure mechanism by internal necking is also considered by using a modified Thomason’s plastic limit-load model. An inverse method is develope...

Introduction The number of micro scale applications of metals is growing rapidly. Progressive miniaturization has become a decisive characteristic of developments in electronic devices (Figure 1) or electronically controlled mechanical systems. Along with the miniaturization so-called size effects occur in sheet metal manufacturing processes. These effects are assumed to be caused by changes in...

This paper aims at experimental and numerical investigation of springback behavior of sheet metals during Lbending process with emphasis on Stribeck-type friction modeling. The coefficient of friction in Stribeck curve depends on sliding velocity and contact pressure. The springback behavior of mild steel and aluminum alloy 6022-T4 sheets was studied experimentally and using numerical simulatio...

Stretchable biphasic conductors are formed by physical vapor deposition of gallium onto an alloying metal film. The properties of the photolithography-compatible thin metal films are highlighted by low sheet resistance (0.5 Ω sq(-1) ) and large stretchability (400%). This novel approach to deposit and pattern liquid metals enables extremely robust, multilayer and soft circuits, sensors, and act...