In today’s world, the leading industries are very much concerned about reducing down-time and increasing the productivity as well as the quality. To increase the product quality, the tool should have good performance. Drilling process is widely used in the manufacturing operations in all the manufacturing industries. In this study, two Hidden Markov Models (HMM) such as bar-graph method and the...

The quality of a machined surface is becoming more and more important to justify the increasing demands of sophisticated component performance, longevity, and reliability. Usually, any machining operation leaves its own characteristic evidence on the machined surface in the form of finely spaced micro irregularities (surface roughness) left by the associated indeterministic characteristics of t...

In this study, 3-D finite element modeling of precision hard turning has been used to investigate the effects of cutting edge microgeometry on tool forces, temperatures and stresses in machining of AISI H13 steel using polycrystalline cubic boron nitrite (PCBN) inserts with two distinct edge preparations. Hard turning experiments were conducted to investigate the effects of cutting edge geometr...

Recent work in modeling of the ploughing mechanism in basic metal machining may provide a means of estimating the additional forces to be expected when cutting with a worn tool. The results predict the rubbing stresses due to the finite radius of an unworn tool edge. Since an unworn tool can be thought of as a worn tool with a wear land width VB = 0, these stresses can make up part of a strateg...

The friction forces generated during braking between brake pads and discs produce high thermal gradients on the rubbing surfaces. These thermal gradients may cause braking problems such as brake fade, premature wear or hot spotting and the associated hot judder phenomenon in the frequency range below 100 Hz. Further consequences are comfort reductions, a defective braking process, inhomogeneous...

This paper presents an experimental study for turning process in machining by using Takagi–Sugeno– Kang (TSK) fuzzy modeling to accomplish the integration of multi-sensor information and tool wear information. It generates fuzzy rules directly from the input–output data acquired from sensors, and provides high accuracy and high reliability of the tool wear prediction over a wide range of cuttin...