In this article, the effect of different yield functions on prediction of forming limit curve (FLC) for aluminum sheet is studied. Due to importance of FLC in sheet metal forming, concentration on effective parameters must be considered exactly in order to have better theoretical prediction comparing experimental results. Yield function is one of the factors which are improved by adding new coe...

This paper investigates the forming of sheet metal forming under cycling loading by considering the Bauschinger effect. Different proposed plasticity models which can handle this kind of deformation process have been reviewed in details. For instance, isotropic, kinematic and combined forms in the linear and non-linear cases including the well-known Yoshida and Chaboche's models have been studi...

Bending is one of the most common metal forming technology and it can be applied not only in sheet metal forming but also in forming of wires, rods, strips, pipes and bars. However, in car production, ship building and home appliance manufacturing sheet metal bending is most widely employed. One of the most significant sheet metal bending operations is V – Die bending. This process consists of ...

Slab method of analysis has been used for solving metal forming problems for a long time. However it has been restricted to plane strain and axisymmetric problems due to limitations in its formulations. In this paper a new formulation has been proposed so that it could be applied to three dimensional problems in metal forming. A parametric slab has been considered in this analysis and the force...

Compared with the conventional manufacturing of aluminum sheet metal, the forming of so called Tailored Heat Treated Blanks (THTB) enables the production of complex aluminum sheet metal parts [1], [2]. The reasons for the lower forming behavior of aluminum alloys are well founded in the material properties. Especially smaller values for uniform elongation (< 30 %) and vertical anisotropy (< 1) ...

Sheet metal forming is a major industrial process, mainly due to its cost efficiency after the establishment of the process design. However, the process design from tools geometry to load conditions is not straightforward, as a consequence of the side effects associated with sheet metal forming. The emphasis in this area goes to the springback effect or elastic recovery, which is one of the mai...

This paper deals with the investigation of a contactless sheet metal feeder for metal forming machines. The concept is based on an asynchronous linear motor in which the sheet metal is used as the eddy currents runner. First numerical analyses were performed by means of a parameterized finite-element (FE) model of the feeder. The focus was on the investigation of the operational characteristics...

In most sheet-metal forming processes a large part of the deforming material exhibits stretch-dominant characteristics and the bending effect is found to exist only in a limited portion of the total deforming region. Thus the use of shell or continuum elements for the whole region is not economic. A selective membrane/shell (M/S) scheme is proposed which combines the layered degenerated shell e...

Much of the attention on simulation software in recent years has been focused on the modelling of bulk metal forming processes such as forging, rolling and extrusion. However, there are numerous applications for the simulation of sheet forming processes and indeed many pressings suppliers in the automotive industry are more advanced in the use of simulation than their forging counterparts. The ...

Purpose: In this paper the experimental equipment and design of the system for deformation and forming force measuring by single point incremental sheet metal forming are described. Beside this the analysis results of the impact of the wall angle, tool rotation, vertical step size, tool diameter and lubrication on the magnitude of forming force and plastic logarithmic strain are presented. Desi...