A group of stainless steel arc welding processes was compared for emission rates of fume and hexavalent chromium, and costs per meter length of weld. The objective was to identify those with minimal emissions and also compare relative labor and consumables costs. The selection included flux-cored arc welding (FCAW), shielded-metal arc welding (SMAW), and multiple gas metal arc welding (GMAW) pr...

Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFS...

In this paper, a vision based seam tracking system is proposed for the butt welding in the container manufacture. First, the system structure is designed. Then, the main parts of the system are discussed. The system’s working principle is analyzed. And the algorithms especially the image processing algorithm and control algorithm are proposed. Finally, experiments are conducted to demonstrate t...

The paper presents results of the investigation of structure relaxation and thermal properties of PE-80 and PE-100 polyethylene hot-tool butt welds. It was found that a weld with the re-crystallized crystalline structure is formed during the welding of dissimilar types of polyethylene. It is shown that within a long period (1 year) the relaxation occurs not only in amorphous but also in the cry...

In this research longitudinal shrinkage of two steel plates with identical thickness that are joint together through butt welding and another steel plate with bead welding. This study begins withthe introduction of a model, in which the thermoelastoplastic zones near the weld line is simulated with a thermoelastoplastic flat bar, and full-elastic areas beyond the weld line is simulated with a f...

In the present work, the effect of welding current and electrode negative (EN) ratio on microstructure and mechanical properties of square groove butt joint produced by alternating current gas metal arc welding (AC-GMAW) process has been investigated. The experiments were conducted using different combination of welding current ranging from 150 A to 250 A with three distinct EN ratios i.e., 0%,...

Lasers are now being used in the automotive industry to produce seam or stitch welds, as alternatives to conventional resistance spot welding, which are used extensively for attaching auto-body panels to subassemblies. The advantages of laser welding over resistance spot welding result from the smallness of the laser spot size, the large penetration depth of the weld into the material and the r...

The most common problem of welding dissimilar metals (DMWs) with respect to residual stresses is the differences in the coefficient of thermal expansion and heat conductivity of the two welded metals. In the present work, a CO2 continuous laser welding process was successfully applied and optimized for joining a dissimilar AISI 316 stainless steel and low carbon steel plates. The Taguchi approa...