Casting is considered as a major manufacturing process. Thermal analysis of a solidifying medium is of great importance for appropriate design of casting processes. The conventional governing equation of a solidifying medium is based on the Fourier heat conduction law, which does not account for the phase-lag between the heat flux and the temperature gradient. In this paper, the concept of phas...

in the present work, a meshless method called finite point method (fpm) is developed to simulate the solidification process of a continuously cast steel bloom in both primary and secondary cooling regions. the method is based on the use of a weighted least-square interpolation procedure. a transverse slice of the bloom moving at casting speed is considered as the computational domain and two di...

Process optimization determines process parameters that maximize or minimize (optimize) so aspect of a process (the obieciive function), while ensuring that the process operates wr established limits. In this work a mathematical model that simulates heat flow and solidification continuously cast steel strand is coupled with mathematical optimization techniques to predict opt process parameters ...

The transport of fluid, heat ,and particles (bubbles and solid inclusions) in flowing molten steel is investigated in steel refining ladles, the continuous casting tundish, continuous casting mold and strand, and steel ingot casting processes. The two-equation k-ε model is used to simulate the turbulence. Multiphase fluid flow is numerically simulated with a Lagrangian-Eulerian approach, an Eul...

Macrosegregation in direct chill (DC) continuous casting of an Al-4.5 wt pct Cu round ingot is numerically simulated. The model incorporates descriptions of heat transfer, solute redistribution, and melt convection on the system scale with microscopic relations for grain growth, solutal undercooling, and microsegregation. Simulations are conducted to study the effects of mushy zone permeability...

Water-cooling plays a major role in extracting heat from both the mold and solidifying metal during the continuous casting of steel and aluminum alloys and is characterized by complex boiling phenomena. Heat extraction rates during water-cooling, which have strong dependence on the metal surface temperature, can rapidly change with time as the strand cools down. Consequently, uncontrolled cooli...

Continuous casting is a critical step in the steel manufacturing process where molten metal is solidified in the form of slabs of rectangular cross-section. Minor variations in this step can impact the production process widely – from excellent product quality to breakdown in the production chain. In continuous casting the liquid steel from a ladle is first poured into a buffer vessel called a ...

In the present work, a meshless method called Finite Point Method (FPM) is developed to simulate the solidification process of a continuously cast steel bloom in both primary and secondary cooling regions. The method is based on the use of a weighted least-square interpolation procedure. A transverse slice of the bloom moving at casting speed is considered as the computational domain and two di...