In this paper, the causes of the crack initiation in cast iron bullion moulds in Meybod Steel Corporation are investigated and then some new geometrical models are presented to replace the current moulds. Finally, among the new presented models and according to the life assessment, the best model is selected and suggested as the replaced one. For this purpose, the three recommended moulds were ...

Understanding the mechanism of fracture is essential for material and process design. While the initiation of fracture in brittle solids is generally associated with the preexistence of material imperfections, the mechanism for initiation of fracture in viscoelastic fluids, e.g., polymer melts and solutions, remains an open question. We use high speed imaging to visualize crack propagation in e...

Relationships between crack initiation and crack growth toughness are reviewed by examining the crack tip fields and microscopic (local) and macroscopic (continuum) fracture criteria for the onset and continued quasi-static extension of cracks in ductile materials. By comparison of the micromechanisms of crack initiation via transgranular cleavage and crack initiation and subsequent growth via ...

ÐGamma-TiAl based alloys have recently received attention for potential elevated temperature applications in gas-turbine engines. However, although expected critical crack sizes for some targeted applications (e.g. gas-turbine engine blades) may be less than 0500 mm, most fatigue-crack growth studies to date have focused on the behavior of large (on the order of a few millimeters) through-thick...

This paper describes work to study hot corrosion damage in the nickel-based gas turbine alloy RR1000 coated with various salts at 600 °C. Interest type-II on fatigue resistance of alloys has increased minimise power/thermal inefficiencies. Stress-free demonstrated a greater impact sulphate (versus chloride) maximum pit depth, key influencing factor lives. In corrosion-fatigue testing, low stres...

Metallic materials are widely employed in engineering constructions, and one of the most common failure mechanisms metals is fatigue failure. Even though metal has been studied for almost 160 years, many problems remain unsolved. Fatigue occurs when metallic material subjected to varying loads, resulting due damage accumulation. The process consists a buildup that leads crack initiation, follow...

This paper presents a simple method based on strain energy density criterion to study the crack initiation angle by finite element method under biaxial loading condition. The crack surface relative displacement method is used to eliminate the calculation of the stress intensity factors which are normally required. The analysis is performed using higher order four node quadrilateral element. The...

Compositionally graded glass-filled epoxy sheets with edge cracks initially along the gradient are studied under dynamic loading conditions. Specimens with monotonically varying volume fraction of reinforcement are subjected to mixed-mode loading by eccentric impact relative to the crack plane. The optical method of Coherent Gradient Sensing and high-speed photography are used to map transient ...

The fatigue behaviour of single lap bonded joints under fatigue loading was already investigated and a suitable life prediction model was presented and validated [1-2]. The model is based on the actual damage evolution under fatigue load: a crack initiation followed by its propagation up to a critical length [2, 3]. In the present paper the evolution of fatigue damage in single lap joints is ex...

Crack initiation mechanisms under two stress ratios (R = ? 1 and 0.5) up to very-high-cycle fatigue (VHCF) regime of a selective laser melted (SLMed) Ti-6Al-4V were investigated. Type I lack-of-fusion defects (almost equiaxed) induced crack except for the cases VHCF R 0.5 in which type II (large aspect ratio) caused facet mode initiation. A nanograin layer formed underneath region rough area at...