This paper focuses on the effect of the drill geometry on the drilling of woven Carbon Fiber Reinforced Polymer composite (CFRPs). Although different geometrical effects can be considered in drilling CFRPs, the present work focuses on the influence of point angle and wear because they are the important factors influencing hole quality and machining forces. Surface quality was evaluated in terms...

Bone drilling is an essential part of many orthopaedic surgery procedures, including those for internal fixation and for attaching prosthetics. Estimation and control of bone drilling forces are critical to prevent drill breakthrough, excessive heat generation, and mechanical damage to the bone. This paper presents a 3D finite element (FE) model for prediction of thrust forces experienced durin...

Bone drilling is an essential part of many orthopaedic surgery procedures, including those for internal fixation and for attaching prosthetics. Estimation and control of bone drilling forces are critical to prevent drill-bit breakthrough, excessive heat generation, and mechanical damage to the bone. An experimental and computational study of drilling in cortical bone has been conducted. A 3D fi...

In order to reduce the delamination damage of carbon fiber–reinforced polymer (CFRP) drilling and improve quality, a variable feed method based on sinusoidal curve is proposed. That means, when at distance 1 mm from hole exit, rate drill would be reduced according rule curve. The compared with traditional by experiment, influence thrust force, factor, surface roughness wall exit morphology are ...

Drilling thrust force calculations require a large amount of experimental work, which can be greatly reduced, since an extensively validated CAD-based approach, using the DRILL3D software application, has become available. DRILL3D calculates the thrust force of both the cutting areas of the tool (main edges and chisel edge) simultaneously, which means that every simulation can substitute two se...

Carbon Fiber Reinforced Polymer (CFRPs) composites are extensively used in structural applications due to their attractive properties. Although the components are usually made near net shape, machining processes are needed to achieve dimensional tolerance and assembly requirements. Drilling is a common operation required for further mechanical joining of the components. CFRPs are vulnerable to ...

Drilling performance prediction, using traditional mechanics of cutting approach, is based on the extension of three-dimensional oblique cutting theory. The quantitative reliability of such conventional models depend on a numerous number process variables and quantitative accuracy of the data bank for a given work material. The complexity of such models is increased when inevitable eccentricity...