Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material...

High-strength aluminum alloys are of increasing interest to the aerospace and automotive industry for critical high-strength components. B-pillars and door beams being of particular interest to the automotive industry Refill friction stir spot welding (RFSSW) offers an attractive means of joining these difficult-to-weld alloys since bulk melting is avoided and no exit hole is left. In this stud...

the aim of this article is study of tool plunge depth (tpd) effects on mechanical properties of friction stir welding of aa1100 aluminium alloy to a441 aisi steel. for this purpose the 0.1, 0.2, 0.4, and 0.6 mm tpd selected and other welding parameters kept constant. the results shows that the frictional heat increases and stir zone grain size decreases with increasing tpd at both base metals. ...

in this paper, hardness and tensile properties of welded zone of aluminum 1100 alloys by friction stir welding process was investigated and the effects of rotational and traverse speeds of tool on these parameters was studied. also the fracture cross-section of welded samples was investigated. according the results of this paper, the hardness of weld material is higher than base material and is...

Friction stir spot welding (FSSW) is a relatively new process that may have significant advantages compared to the fusion processes as follows joining of conventionally non-fusion weldable alloys, reduced distortion and improved mechanical properties alloys joints due pure solidstate metals. In this paper, three-dimensional model based on finite element analysis used study thermal history in sp...

Friction stir welding is used as a solid state joining process for soft materials such as aluminium alloys and also for hard materials like steels. It avoids many of the common problems obtained in fusion welding. In mechanical, civil, automobile, naval, and aeronautical engineering beams are widely used of the magnesium alloys for different applications and that are joined by conventional iner...

This paper describes a technique for determining the position of the friction stir welding (FSW) tool with respect to the weld seam during welding. This technique is proposed for online misalignment detection or as a position estimator for in-process tracking of the weld seam for FSW.