In the present study, friction spot welding or refill friction stir spot welding was performed to consolidate dissimilar AA5754 Al and AZ31 Mg alloys. The intermetallic compounds of Al12Mg17 and Al3Mg2 were primarily found in the weld, distributed at the interface between the base materials and in the Al top sheet. The distribution of the intermetallic compounds and the interfacial area between...

In this research, a method for implementing automatic seam-tracking for friction stir welding, referred to hear as WeaveTrack, is presented. In this extrumum-seeking control technique, the tool weaves back and forth during welding to maintain the location where axial force is greatest, which is shown to be the center of the weld. Results demonstrate the effectiveness of this technique in tracki...

Friction stir welding (FSW) is a solid state welding process, which is used for the welding of aluminum alloys. It is important to note that the mechanical properties of the FSW process depends on various process parameters, such as spindle speed, feed rate and shoulder depth. Two different tool materials, such as High speed steel (HSS) and H13 are considered for the welding of Al 7075. The pre...

Friction stir welding (FSW) is a joining process where the regulation of some technological parameters, like machining forces and tool velocities, is essential to ensure the required product quality. Therefore industrial robots are often equipped with force sensors in order to have a monitoring of the interaction forces between the rotating tool and the sheets metal. Alternatively a mathematica...

Friction Stir Welding (FSW) is a solid-state joining process; i.e., no melting occurs. The welding process is promoted by the rotation and translation of an axis-symmetric non-consumable tool along the weld centerline. Thus, the FSW process is performed at much lower temperatures than conventional fusion welding, nevertheless it has some disadvantages. Laser Assisted Friction Stir Welding (LAFS...

Friction stir welding (FSW) is an emerging manufacturing technology for aerospace structures. It will see widespread use in the future as it offers ways of creating lighter structures at lower manufacturing cost than traditional methods (riveting, adhesive bonding). Since its invention in 1991, FSW has known fast improvements and many studies have demonstrated its capability for joining a wide ...

This paper focuses on Friction Stir Welding (FSW), a fairly recent technique, invented by The Welding Institute (TWI) in 1991, that utilizes a non-consumable rotating welding tool to generate frictional heat and plastic deformation at the welding location; thereby, affecting the formation of a joint while the material is in the solid state. In particular, FSW can be used to join high-strength a...

One of the interesting state-of-the-art approaches to welding is the process of friction stir welding (FSW). In comparison with the fusion processes, FSW is an advantageous method as it is suitable for the non-fusion weldable alloys and polymeric materials joining. Regarding the materials pure solid state joining, it also provides joints with less distortion and enhanced mechanical properties. ...

In the last thirty years, friction stirs welding (FSW) process has achieved significant importance due to satisfactory results derived from severe deformation and low heat input during welded joint production. These elements have been considered implement FSW in different systems, including aluminum-steel joints. these dissimilar joints, main interest was obtain a with acceptable mechanical beh...