Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

Modern machining processes such as abrasive waterjet (AWJ) are widely used in manufacturing industries nowadays. Optimizing the machining control parameters are essential in order to provide a better quality and economics machining. It was reported by previous researches that artificial bee colony (ABC) algorithm has less computation time requirement and offered optimal solution due to its exce...

Within the context of 5-axis free-form machining, CAM software offers various ways of toolpath generation, depending on the geometry of the surface to be machined. Therefore, as the manufactured surface quality results from the choice of the machining strategy and machining parameters, the prediction of surface roughness in function of the machining conditions is an important issue in 5-axis ma...

at this study, after designing and manufacturing a rotary tool, its machining parameters and their effects on surface roughness of aluminum alloy of al99 which  is one of the most consumable alloys in aerospace industry, is  studied and optimized. first, the rotary tool is designed and manufactred. then according to taguchi method, the experiments have been designed to record surface roughness,...

Optimization of operating parameters is an important step in machining, particularly for operating unconventional machining procedure like Wirecut Electro Discharge Machining. Since wire-cut EDM has experienced explosive growth in application users demand and need maximum productivity and through-put, increased accuracy, and predictable performance. Also machines and job requirements vary great...

Electro chemical machining is a non conventional machining process to machine conducting hard materials using anodic dissolution. The process parameters are needed to be optimized to get better result of material removal rate (MRR) and surface roughness (SR). In this paper MRR and SR values are optimized by Simulated Annealing (SA) and the effect of input parameters are determined by Taguchi De...

Quality and productivity are two important aspects that are inter-related in any machining operation The objective of this work is to estimate the influence of machining parameters and to determine their optimum conditions in manufacture of cast-iron disintegrated flywheel. The parameters considered are speed, feed and depth of cut where as the response are material removal rate and surface rou...

This paper aims to find the key process parameters for machining different parts of an automobile gearbox, commissioned by a company that needs to replace with the MQL lubrication system their current machining process based on cutting fluids. It particularly focuses on the definition of appropriate cutting parameters for machining under the MQL condition through a statistical method of Design ...

This research proposes an optimized magnetic abrasive machining process that uses an ultra-high-speed system to perform precision machining on a workpiece. The system can process several microns of material, either for machining surface roughness or for machining a workpiece for a precise micro-diameter. The stainless steel workpieces have been machined using an ultra-high-speed magnetic abrasi...