This paper presents the multiple response optimization of end milling parameter using grey based taguchi method. Experiments were designed and conducted based on L27 orthogonal array design The milling parameter were spindle speed, depth of cut, feed rate and pressurized coolant jet and the response was surface roughness. EN31, high carbon alloy steel which achieves a high degree of hardness an...

A new nominal uncut chip thickness algorithm for micro-scale end-milling is proposed by considering the combination of an exact trochoidal trajectory of the tool tip and tool run-out, and then the actual uncut chip thickness may be obtained from a comparison between the current accumulative uncut chip thickness and the minimum chip thickness. Due to the intermittency of the chip formation, the ...

In this research, formation of nanocrystalline Ni3Al intermetallic from Ni and Al elemental powders by mechanical alloying (MA) process and its characterization was investigated. Therefore, the evolutions in microstructure such as phase transformation, oxidation in air and introduction of Fe impurity from milling media after MA were evaluated using XRD, Rietveld refinement, TEM, SEM, EDS and IC...

Lightweight structures are an important element in today’s production industry. For the multi-axis milling of these structures some aspects have to be considered to achieve a good surface quality and to prevent damaging the milling machine during the machining process. In this article methods to determine suitable feed rates for the milling process, to identify parts of the workpiece with too m...

The ball milling technique has been successfully applied to the synthesis of various materials such as equilibrium intermetallic phases, amorphous compounds, nanocrystalline materials, or metastable crystalline phases. However, how the phase composition and nanoscale microstructure evolute during ball milling in various materials is still controversial due to the complex mechanism of ball milli...

Inconel 718 is a typical hard-to-machine material that requires thermally enhanced machining technology such as laser-assisted milling. Based upon finite element analysis, this study simulates the forces in the laser-assisted milling process of Inconel 718 considering the effects of grain growth due to c0 and c00 phases. The c0 0 phase is unstable and becomes the d phase, which is likely to pre...

Hardened steels are commonly used in wide areas of technologies and industries. In respect of poor machinability of these steels and requirement of expensive cutting tools, study of machining economy is a matter of importance. Thus the present study deals with the economic considerations of various hole making processes. For this purpose, the hard steel samples were machined by conventional dri...