Background: AA2519-T87 is a new armour grade aluminium alloy employed in the fabrication of light combat military vehicles. Joining of this material using fusion welding processes, results in the formation of solidification defects like porosity, alloy segregation and hot cracking. In order to overcome the solidification related problems, solid state welding processes such as friction stir weld...

The twin-roll strip casting process is a typical steel-strip production method which combines continuous casting and hot rolling process. The production line from molten liquid steel to the final steel-strip is shortened and the production cost is reduced significantly compared to the conventional continuous casting. The twin-roll strip casting process can produce 1-5 mm thin steel strip direct...

The rigidity temperature of a solidifying alloy is the temperature at which the solid plus liquid phases are sufficiently coalesced to transmit long range tensile strains and stresses. It determines the point at which thermally induced deformations start to generate internal stresses in a casting. As such, it is a key parameter in numerical modelling of solidification processes and in studying ...

The governing mechanistic behaviour of Directed Energy Deposition Additive Manufacturing (DED-AM) is revealed by a combined in situ and operando synchrotron X-ray imaging diffraction study nickel-base superalloy, IN718. Using unique DED-AM process replicator, real-space enables quantification the melt-pool boundary flow dynamics during solidification. This knowledge was also used to inform prec...

Defects during Plasma Transfer Arc (PTA) beam fusion additive manufacturing (AM) processing of Ti-6Al-4V, including lack of fusion, porosity variations, and solidification cracking, have been monitored using near infrared (1.62 μm) imagery at 300 Hz, 300 μm spatial resolution and melt pool sizes of greater than 12μ. The temperature evolution exhibits a periodic temperature modulation of more th...

Developments in additive manufacturing technology are serving to expand the potential applications. Critical developments are required in the supporting areas of measurement and in process inspection to achieve this. CM247LC is a nickel superalloy that is of interest for use in aerospace and civil power plants. However, it is difficult to process via selective laser melting (SLM) as it suffers ...

The biomedical industry has an increasing demand for processes to join dissimilar metals, such as laser welding of NiTi and stainless steel wires. A region of the weld close to the NiTi interface, which previously was shown to be prone to cracking, was further analyzed by energy dispersive spectrometry (EDS) extended in the third dimension using a focused ion beam. As the spatial resolution of ...

A new finite element level set method is developed to simulate the interface motion. The normal velocity of the moving interface can depend on both the local geometry, such as the curvature, and the external force such as that due to the flux from both sides of the interface of a material whose concentration is governed by a diffusion equation. The key idea of the method is to use an interface-...