Metal release from implantable metals and the properties of oxide films formed on alloy surfaces were analyzed, focusing on the highly biocompatible Ti-15Zr-4Nb-4Ta alloy. The thickness and electrical resistance (Rp) of the oxide film on such an alloy were compared with those of other implantable metals. The quantity of metal released during a 1-week immersion test was considerably smaller for ...

TiB-reinforced Ti alloy composites have been laser deposited with pre-alloyed Ti-6Al4V-1B powder. The microstructure of the as-deposited and heat treated composites have been characterized in detail using scanning electron microscope (SEM). A homogeneous dispersion of needle-like TiB precipitates is formed in the Ti-6Al-4V α/β matrix. TiB precipitates promote formation of small near equaxed α/β...

In present work, prediction the effect of nose radius, rz (mm) on the equivalent strain (PEEQ) and surface finish during the machining of titanium alloy (Ti-6Al-4V) through orthogonal cutting process. The results were performed at several of the nose radiuses, rz (mm) while the cutting speed, vc (m/min), feed rate, f (mm/tooth) and depth of cut, d (mm) were remained constant. The equivalent pla...

Ti-6Al-4V triply periodic minimal surface (TPMS) structures with biomorphics scaffold designs are expected to be the most promising candidates for many biological applications such as bone implants. Fracture is the main failure mode of Ti-6Al-4V cellular structures at room temperature. However, there is currently less investigation on general analysis about the fracture mechanism of Ti-6Al-4V T...

Total knee replacement implants consisting of a Co-29Cr-6Mo alloy femoral component and a Ti-6Al-4V tibial component are the basis for the additive manufacturing of novel solid, mesh, and foam monoliths using electron beam melting (EBM). Ti-6Al-4V solid prototype microstructures were primarily α-phase acicular platelets while the mesh and foam structures were characterized by α(')-martensite wi...

Hydroxyapatite (HA) has been used in clinical bone graft procedures for the past 25 years. Although a biocompatible material, its poor adhesion strength to substrate makes it unsuitable for major loadbearing devices. Investigations on various deposition techniques of HA coating on Ti–6Al–4V implants have been made over the years, in particular to improve its adhesion strength to the metal alloy...

The present work introduces a novel extrusion with filler material to produce the high-performance TiBw/Ti-6Al-4V composite tube with a quasi-continuous reinforced structure. A simulation was adopted to study the effect of the filler material on the shape accuracy of the tubes. Based on the simulation results, the flow stress of the filler material was not the important factor, but the friction...

The diamond-like carbon (DLC) films deposited on the articulating surface of medical-grade Ti and Ti–6Al–4V were characterized. The DLC films were synthesized by r.f. plasma assisted chemical vapor deposition (PACVD) using C6H6 at 10 mTorr. For wear tests, the ball-ondisk type wear tester was employed by wearing a 5-mm diameter ruby ball against a rotating metal disk. The DLC coating dramatical...

Triply periodic minimal surface (TPMS) structures have already been shown to be a versatile source of biomorphic scaffold designs. Therefore, in this work, Ti-6Al-4V Gyroid and Diamond TPMS lattices having an interconnected high porosity of 80-95% and pore sizes in the range of 560-1600 μm and 480-1450 μm respectively were manufactured by selective laser melting (SLM) for bone implants. The man...