Limiting dome height (LDH) tests were used to evaluate the formability of laser butt welded blanks of the dual phase 980 steel in comparison with the base metal. Two different lasers were used: diode and Nd:YAG, giving a wide range of welding thermal cycles. A sharp decrease in LDH was observed in the welded specimens due to the formation of a softened zone in the outer heat affected zone. Soft...

There are two laser welding mechanisms, keyhole mode and conduction mode. Keyhole welding is widely used because it produces welds with high aspect ratios and narrow heat affected zones. However keyhole welding can be unstable, as the keyhole oscillates and closes intermittently. This intermittent closure causes porosity due to gas entrapment. Conduction welding, on the other hand, is more stab...

Welding-induced distortion is an intrinsic phenomenon arising due to the thermally induced strain distributions in the weld and surrounding material. The distortion can be minimized during the pre-process, real-time, or postprocess stages. In the present paper, the laser forming (LF) technology is utilized for the post correction of welding-induced distortion. The out-of-plane distortion can be...

It is well known that the residual stress of the friction-stir-welded joint affects the fatigue strength and life, and the corrosion performance. In this paper, a three-dimensional finite element model is established to study the thermal history and stress evolution in the butt welding of aluminium alloy 6061-T6, which will comprehensively provide insight into the friction-stir-welding process....

Welding-induced distortion is an intrinsic problem arising due to the mismatch of thermal expansions in the weld and surrounding material. The distortion can be minimized through the pre-process, in process, or post-process methodology. In the present paper, the laser forming (LF) technology is utilized for the post correction of the welding-induced distortion. Three types of weld paths are app...

This paper was aimed to report the 3D finite element analysis simulation of laser welding process of Ti6Al4V 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. The butt-joint welds were made using CO2 laser with the maximum power of 2.2 kW in the continuous wave mode. A part of the experimental work was carried out to verify the weld geome...

Titanium and its alloys, particularly Ti6Al4V, which is widely utilized in the marine aerospace industries, have played a vital role different manufacturing industries. An efficient cost-effective way of joining this metal by laser welding. The effect power welding speed on tensile, microhardness, microstructure Ti6Al4V alloy investigated paper. Results show that microhardness highest at fusion...

This study is focused on the performance evaluation of flash-butt-welded rail joints concerning their mechanical strength and fatigue life. Residual stresses created in heat-affected zone were measured effects welding process notch sensitivity behavior weld region experimentally assessed. Aiming at clarifying physical phenomenon behind flash-butt welding, nonlinear transient thermomechanical fi...