Abstract— Forging is a very complex process and the measurement of actual forces for real material is difficult and cumbersome. The main objective of this document is to use the analytical methods for measuring parameters such as load, and stress distribution of forging process and use them to make simple, reliable, fast and non-expensive simulation tools, contrary to the commercial software’s ...

The finite element method plays an extremely important role in forging process design as it provides a valid means to quantify forging errors and thereby govern die shape modification to improve the dimensional accuracy of the component. However, this dependency on process simulation could raise significant problems and present a major drawback if the finite element simulation results were inac...

Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD...

Within the manufacturing process planning, blanks are either selected or designed, respectively forms of input material for the manufacture of products. Reviewed in this paper are three types of group blanks: group castings, group forgings manufactured by closed die forging and free forging, and group blanks manufactured by pressing melted metal in casts. The paper also presents requisites for ...

The influence of the sinter-forging rate on the critical cur ren t density (J,) behaviour in an external field a n d on the contact resistance R, for Bi-2223 cur ren t leads has been investigated. The cur ren t leads were fabricated by a combination of Cold Isostatic Pressing (CIP) and sinter-forging methods with the thickness reduction rate ranging from 0% to 90%. The two silver contact termin...

ZTA powder with a composition of 85 wt% alumina/15 wt% zirconia was prepared by a gel precipitation method. Sinter forging was performed with this powder to enhance the mechanical properties of ZTA materials. The influence of processing flaws on mechanical properties of sinter forged materials and pressureless sintered materials was investigated. Sinter forging at 40 MPa effectively decreases p...

In warm and hot forging, the dies are subjected to high contact pressures and temperatures. The selection of the die material, hardness and coating is critical for increasing die life. Recent studies indicate that ceramic dies and various surface treatment techniques represent, in certain applications, cost effective techniques for improving die life. This paper reviews the state of technology ...

A majority of high-strength constructional elements of titanium alloys are manufactured by hot plastic working methods, chiefly by open die forging or die forging. Most often, β α + two-phase titanium alloys are used, which are characterized by high relative strength, good hightemperature creep resistance (up to 450°C), high fatigue strength under corrosive conditions, corrosion resistance in m...

-A method of discretizing the die boundary conditions is considered for the analysis of metal forming processes by the rigid viscoplastic finite element method. The method is natural to the finite element method and general enough to treat the boundary conditions of arbitrarily shaped dies in a unified way. Solutions of the spike forging process are obtained by using the method. The deformation...