L.T. Tunc , E. Budak * Sabanci University, Faculty of Engineering and Natural Sciences, Istanbul-Turkiye * [email protected] Abstract 5-axis milling is widely used in machining of complex surfaces such as airfoils. Improper selection of machining parameters may cause low productivity and undesired results during machining. There are several constraints such as available power and torque, c...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

In this paper, a simulated annealing algorithm has been developed to optimize machining parameters in turning operation on cylindrical workpieces. The turning operation usually includes several passes of rough machining and a final pass of finishing. Seven different constraints are considered in a non-linear model where the goal is to achieve minimum total cost. The weighted total cost consists...

The reliability of machining accuracy is of great significance to performance evaluation and optimization design of the machine tools. Different geometric errors have various influences on the machining accuracy of the machine tools. The main emphasis of this paper is to propose a generalized method to distribute geometric accuracy of component for improving machining accuracy reliability under...

Optimization of machining parameters is a vital task for increasing machining efficiency and economics. Selection of optimal machining parameters is often performed by integrating empirical models with traditional mathematical and meta-heuristic algorithms. Ability to deal with complex and multi-dimensional optimization problems resulted in growing interest on the application of meta-heuristic ...

Micro-electric discharge machining (μ-EDM) is an important manufacturing process that is able to produce components and tools with micro-features. Improvement to this process has resulted in the use of powder mixed dielectric (PMD), which results in better surface quality and faster machining time. However, the presence of conductive powder in the dielectric fluid negatively affects the accurac...

Abrasive flow machining (AFM) is a manufacturing technique that uses the flow of a pressurized abrasive media to remove work piece material. In comparison with other polishing technique, AFM is very efficient, suitable for the finishing of complex inner surfaces. In recent years, hybrid-machining processes have been developed to improve the efficiency of a process by clubbing the advantages of ...

Electrochemical machining is one of the most effective methods in machining of hard and complex shapes. As a result, it is a very good candidate for inside rifle machining. In this paper the principles and mathematical modelling, the results of computer simulation and experimental investigations of electrochemical rifling tool are presented. From this point of view, a rifling tool in electroche...

Machining of glass fiber reinforced plastic composite materials is an active area of research in current manufacturing processes. Achieving an improved surface finish is of high priority while machining the polymer based plastics composites due to the poor machinability of glass fibers. The present work deals with the study and development of a surface roughness prediction model for machining u...