In die manufacturing industries surface roughness is considered as a vital quality characteristic in order to retain the consumers’ satisfaction. On the other hand, manufacturers want to minimize the machining time which eventually reduces their cost. This research deals with an optimization problem to minimize the machining time (T) for end milling operation on hot die steel (H13), subject to ...

Rotary ultrasonic machining is one of the nontraditional machining processes for advanced ceramics. Currently available in literature are publications on theoretical and experimental studies on material removal rates in rotary ultrasonic machining. However, there is no report on the systematic study of the cutting force in rotary ultrasonic machining. Furthermore, the effects of some process pa...

Optimization of machining parameters is very important and the main goal in every machining process. Surface finishing prediction is a pre-requirement to establish a center for automatic machining operations. In this research, a neuro-fuzzy approach is used in order to model and predict the surface roughness in dry turning. This approach has both the learning capability of neural network and li...

Milling of fiber reinforced polymer composites is of great importance for integrated composites with other mating parts. Improper selection of cutting process parameters, excessive cutting forces and other machining conditions would result in rejection of components. Therefore, machining conditions are optimized to reduce the machining forces and damages. This work reports practical experiments...

Metal matrix composites (MMCs) are now gaining their usage in aerospace, automotive and biomedical industries because of their inherent properties like high strength to weight ratio, low wear rate etc. To machine these types of materials conventional machining methods are unsuitable because of high tool wear and tooling cost. Electrochemical Machining (ECM) is one of the important non-tradition...

In traditional Computer Numerical Control (CNC) systems, machining parameters are usually selected prior to machining according to handbooks or user’s experience. These practices tend to select conservative parameters in order to avoid machining failure and assure product quality specifications. Less conservative practices try to find optimal machining parameters off-line to increase process pr...

This paper introduces a Shuffled Frog-Leaping Algorithm based method for the optimization of machining parameters for milling operations. An objective function based on maximum profit in milling operation has been used. The algorithm is compared with others techniques and outperforms the results reached by standard shuffled frogleaping algorithm, differential evolution, particle swarm optimizat...

Among all non-conventional micro-machining, electrochemical discharge machining (ECDM) is having high quality of material removal rate with zero residual stress. This machining has been accepted as a highly modern technology in micromachining. In this paper an effort has been done on micro drilling of glass using electrochemical discharge machining (ECDM). A fixed tool and a step down transform...

Ni alloys have managed to cover wide range of applications such as automotive industries, oil gas industries, and aerospace industries. However, these alloys impose challenges while using conventional machining technologies. On the other hand, Micro-Electro-Discharge machining (micro-EDM) is a nonconventional machining method that uses controlled sparks energy to remove material irrespective of...

Shape memory alloys are kind of smart materials, which have distinctive properties and are superior in compare with other alloys. Severe reactions to thermodynamic and mechanical parameters and ability to return to their original shape make these alloys distinctive from other alloy regarding machining ability. Since these alloys have a very useful application in various fields such as aerospace...