Product design in the early stages requires a more quantitative process to ensure that simulation study's outcome will meet expectations. The purpose of this study was determine whether manufacturing software package could effectively evaluate and validate conceptualised blank tooling manufacture sizeable complex- shaped aluminium alloy aircraft panel using die sheet hydroforming. Blank tool co...

During tube hydroforming process, the friction conditions between and die have a great importance on material plastic flow distribution of residual stresses final component. Indeed, three-dimensional finite element model process in case square section has been performed, using dynamic static approaches, to study effect both induced by process. First, comparative numerical experimental results c...

This paper gives an overview of a deep drawing process by pressurized liquid medium separated from the sheet by a rubber diaphragm. Hydroforming deep drawing processing of sheet metal parts provides a number of advantages over conventional techniques. It generally increases the depth to diameter ratio possible in cup drawing and minimizes the thickness variation of the drawn cup. To explore the...

In this paper, the mechanism of improvement of formability in pulsating hydroforming of T-shape tubes is investigated by the finite element simulation and experiment. It is shown that local thinning was prevented by oscillating the internal pressure, because the protrusion is formed gradually by the prevention of sharp bulging. In the hydroforming, for the pulsating pressure, several steps occu...

High-pressure tube hydroforming is a promising method to deform the tubes in various shapes by bulging applying high internal pressure. However, challenges lie process itself, i.e., requires an expensive pump system and brings excessive thinning deformed part section. One option reduce required pressure solve these difficulties, other provide axial feed deformation zone thinning. due higher loa...