A finite-element simulation of binary alloy solidification based on a single-domain formulation is presented and tested. Resolution of phase change is first checked by comparison with the analytical results of Worster [M.G. Worster, Solidification of an alloy from a cooled boundary, J. Fluid Mech. 167 (1986) 481–501] for purely diffusive solidification. Fluid dynamical processes without phase c...

in the present work, a meshless method called finite point method (fpm) is developed to simulate the solidification process of a continuously cast steel bloom in both primary and secondary cooling regions. the method is based on the use of a weighted least-square interpolation procedure. a transverse slice of the bloom moving at casting speed is considered as the computational domain and two di...

A numerical investigation of directional binary alloy solidification processes is presented. In particular, a mathematical model is developed to study macrosegregation patterns as a consequence of thermal-solutal convection in the melt and mushy zone. A good understanding of the basic mechanisms of macrosegregation is helpful in designing and controlling solidification processes in order to ach...

Gas Metal Arc Welding (GMAW) process was analyzed by combining a finite element thermomechanical model for temperature and stress with solidification model. Model prediction was compared with experimental data in order to validate the model. The effects of welding process parameters on these welding fields were analyzed and reported. The effort to correlate the residual stress and solidificatio...

A new simple analytical model for prediction of cooling rate in the solidification process based on the local heat flux density extracted during solidification is introduced. In the modeling procedure, a solidifying control volume is considered in the mushy zone in which a heat balance equation is used to derive the present model. As the local heat flux density is a measurable parameter, the pr...

In the present article, evolution of microstructure during solidification, as a function of various parameters, is discussed. Macrosegregation is described as being due to insufficient diffusivity of solute in the solid. Pattern formation is discussed in the light of instabilities at the solidification growth front. An overview of the scaling relations for various microstructures is given. Meta...

Introduction: Large planetary bodies are likely to have been significantly melted during their accretion, simply as a consequence of the potential energy of accretion if accretion occurs rapidly enough or possibly due to giant impacts [1]. Since the solidus and liquidus temperatures of mantle mineral assemblages increase with pressure more rapidly than temperature along an adiabat, solidificati...

Solidification of materials to near net shape is one of the most commonly used and economical methods of manufacturing. Different industries impose different restrictions and design objectives on the solidification process. For example, single crystal growth requires a planar growth front whereas casting requires homogenous material distribution. There are various techniques to control the flow...

We investigate evolution of a planar interface during unstable solidification of a pure undercooled liquid between two parallel plates. The governing equations are solved using a front tracking/finite difference technique that allows discontinuous material properties between the phases and interfacial anisotropy. The simulations produce some of the futures of the dendrit ic solidification which...