In this article, a novel method for calculating the amount of flank wear that occurs during turning nickel-based superalloy Monel K500 is presented. order to determine how much worn-out insert has sustained, technique known as Modified MSER (Maximally Stable Extremal Regions) was applied it. particular piece research, algorithm referred Flank Net. When data generated by Flank-Net and analysed t...

Direct machining steel parts at a hardened state, known as hard turning, offers a number of potential benefits over traditional grinding in some applications. In addition, hard turning has several unique process characteristics, e.g., segmented chip formation and microstructural alterations at the machined surfaces, fundamentally different from conventional turning. Hard turning is, therefore, ...

Part thermal damage is a process limitation in finish hard turning and understanding process parameter effects, especially, tool wear, on cutting temperatures is fundamental for process modeling and optimization. This study develops an analytical model for cutting temperature predictions, in particular, at the machined-surfaces, in finish hard turning by either a new or worn tool. A mechanistic...

Chatter suppression is essential for achieving high precision and surface quality in machining processes. In this paper, a control strategy is presented for chatter suppression in cutting process in the presence of tool wear and parameter uncertainties. A single-degree-of-freedom model of a turning process in the orthogonal cutting configuration is used to set up the nonlinear delay differentia...

The quality of a machined surface is becoming more and more important to justify the increasing demands of sophisticated component performance, longevity, and reliability. Usually, any machining operation leaves its own characteristic evidence on the machined surface in the form of finely spaced micro irregularities (surface roughness) left by the associated indeterministic characteristics of t...

Despite the fact that Titanium material has been considered as difficult to cut material, its usage has been increasing day by day in all engineering sectors; wherever criticality is encountered. Many studies are going on in view of increasing tool life at high cutting speed to improve productivity. In this study, attempt has been made to see the effect of iron as a partial substitution  along ...

This research work presents the results of an experimental investigation of cryogenically treated, coated and uncoated tungsten carbide cutting tool inserts in turning of AISI 1040 steel. Three different tungsten carbide inserts coated with aluminum chromium nitride (AlCrN), titanium nitride (TiN) and uncoated WC were taken and treated cryogenically. Experiments were performed to evaluate the c...

In the present work, two different types of artificial neural network (ANN) architectures viz. back propagation neural network (BPNN) and radial basis function network (RBFN) have been used in an attempt to predict flank wear in drills. Flank wear in drill depends upon speed, feed rate, drill diameter and hence these parameters along with other derived parameters such as thrust force, torque an...

Hard turning with cubic boron nitride (CBN) tools has been proven to be more effective and efficient than traditional grinding operations in machining hardened steels. However, rapid tool wear is still one of the major hurdles affecting the wide implementation of hard turning in industry. Better prediction of the CBN tool wear progression helps to optimize cutting conditions and/or tool geometr...