Submerged arc welding is preferred over other methods of welding because of its inherent qualities like easy control of process variables, high quality, deep penetration, smooth finish, capability to weld thicker sections. Since the development of submerged arc welding process, welding engineers are striving for reduction in welding cost without compromise in the performance of the weld. Flux u...

In this article the influence of welding parameters such as electrical current, feed rate and stick out on crack growth energy was investigated. Therefore, prepared specimens were welded in various conditions. Using the Minitab software, 18 states of 36 possible states were chosen and applied. Then a crack was crated on the weld metal and the force-displacement diagram was plotted. Comparison o...

In this study, the effect of various welding parameters on the weldability of Mild Steel specimens having dimensions 50mm× 40mm× 6 mm welded by metal arc welding were investigated. The welding current, arc voltage, welding speed, heat input rate are chosen as welding parameters. The depth of penetrations were measured for each specimen after the welding operation on closed butt joint and the ef...

Laser-enhanced gas metal arc welding (GMAW) is an innovative process recently proposed and developed at the University of Kentucky (Refs. 1–3), shown in Fig. 1. It adds a relatively low-power laser to conventional GMAW, and the objective is to provide an auxiliary force to help detach the droplet at a desired diameter with a desired welding current. In laserenhanced GMAW, the droplet size is a ...

The objective of this study was to characterize personal exposures to welding-related metals and gases for production welders and non-welders in a large manufacturing facility. Welding fume metals and irritant gases nitrogen dioxide (NO2) and ozone (O3) were sampled for thirty-eight workers. Personal exposure air samples for welding fume metals were collected on 37 mm open face cassettes and ni...

In this study, the performance of a high-frequency arc welding machine including a two-switch inverter is analyzed. The control of the system is achieved using two different control techniques ifuzzy logic control (FLC) iistate space averaging based sliding control. Fuzzy logic control does not need accurate mathematical model of a plant and can be used in nonlinear applications. The second met...

This paper presents an effective numerical approach for welding process parameter optimization to minimize weld-induced distortion in structures. A numerical optimization framework based on coupled Genetic Algorithm (GA) and Finite Element Analysis (FEA) is developed and implemented for a low and a high fidelity model. Classical weakly coupled thermo-mechanical analysis with thermo-elasto-plast...

We report on the optical properties of thin titanium suboxide (TiO x ) films for applications in laser transmission welding of polymers. Non-absorbing fibers were coated with TiO x coatings by reactive magnetron sputtering. Plasma process parameters influencing the chemical composition and morphology of the deposited thin films were investigated in order to optimize their absorption properties....

We construct a conformally invariant random family of closed curves in the plane by welding of random homeomorphisms of the unit circle. The homeomorphism is constructed using the exponential of βX where X is the restriction of the two dimensional free field on the circle and the parameter β is in the ”high temperature” regime β < √ 2. The welding problem is solved by studying a non-uniformly e...

Plasma optical spectroscopy is widely employed in on-line welding diagnostics. The determination of the plasma electron temperature, which is typically selected as the output monitoring parameter, implies the identification of the atomic emission lines. As a consequence, additional processing stages are required with a direct impact on the real time performance of the technique. The line-to-con...