Particle reinforced metal matrix composites (PRMMCs) are the materials that are extremely difficult to machine using conventional manufacturing method due to high tool wear caused by presence of the hard ceramic reinforcement. This paper presents details of an investigation into the machinability of TriAlumane zirconium (Al3Zr), Zirconia (ZrO2) and Silicon carbide (SiC)particulate reinforcedalu...

This study investigated the feasibility of the micro powder blasting technique for the micro fabrication of sensor structures using the Pyrex glass to replace the existing silicon-based acceleration sensor fabrication processes. As the preliminary experiments, the effects of the blasting pressure, the mass flow rate of abrasive and the number of nozzle scanning times on erosion depth of the Pyr...

Abrasive waterjet is a novel machining process capable of processing wide range of hard-to-machine materials. This research addresses modeling and optimization of the process parameters for this machining technique. To model the process a set of experimental data has been used to evaluate the effects of various parameter settings in cutting 6063-T6 aluminum alloy. The process variables consider...

Waterjet technology has been extensively used in machining processes since 1970’s, and in the last years it has evolved to a precision machining tool for micro workpieces, namely micro abrasive-waterjet blasting (μAWJB); nevertheless, as a finishing process to remove micro-burrs it has not been yet developed. Our experimental studies on low-pressure μAWJB showed that conventional nozzles which ...

A water jet machining is an industrial tool capable of cutting a wide variety of materials using a very high-pressure jet of water, or a mixture of water and an abrasive substance. This paper addresses the concept of the Intelligent knowledge base system (IKBS) for optimization of product design and manufacturing process for water jet machining in computer based concurrent engineering environme...

Denomination Magnetism Aided Machining (MAM) comprises a number of relatively new industrial machining (firstly finishing and surface improving) processes being developed at the present time too. MAM is effective – among others – in polishing, deburring and burnishing of metal parts. The authors give a brief outline of these modern processes, and make an attempt to systematize them. The paper s...

One of the major tasks in a Molecular Dynamics (MD) simulation is the selection of adequate potential functions, and if the potentials don’t model the behaviour of the atoms correctly, the results produced from the simulation would be useless. Three popular potentials namely; EmbeddedAtom Potential (EAM), Morse and the Lennand-Jones, were employed to model copper workpiece and diamond tool in n...

engineering ceramics due to high-strength-to-weight ratio, wear and corrosion resistance, and high strength temperatures, in the industries especially in aerospace, automobile, electronics and computers are used widely. in attention to the  increasingly usage process of these material, applying of conventional machining methods  for producing  machined into complex and desired shapes or making ...

Numerical modeling of machining processes is of significance in the parametric analysis and optimization of their performance. In this paper, a finite element-based model of abrasive waterjet (AWJ) cutting of a ductile material is presented with the help of an explicit, nonlinear finite element method. In this model, both solid-solid interaction and fluid-structure interaction are considered. T...