An enhanced unfolding Inverse Finite Element Method (IFEM) has been used together with an extended strain-based forming limit diagram (EFLD) to develop a fast and reliable approach to predict the feasibility of the deep drawing process of a part and determining where the failure or defects can occur. In the developed unfolding IFEM, the meshed part is properly fold out on the flat sheet and tre...

this paper investigates the earing phenomenon in deep drawing of aa3105 aluminum alloy, experimentally and numerically. earing defect is mainly attributed to the plastic anisotropy of sheet metal. in order to control such defect, predicting the evolution of ears in sheet metal forming analyses becomes indispensable. in this regard, the present study implements the advanced yield criterion bbc20...

In this study, an analysis has been performed for free convection with radiation effect over a thermal forming nonlinearly stretching sheet. Parameters n, k0, Pr, G represent the dominance of the nonlinearly effect, radiation effect, heat transfer and free convection effects which have been presented in governing equations, respectively. The similarity transformation and the finite-difference m...

The effect of reduction of material geometry in metal forming process is important and is more effective when material size less than 100 micron. Thin brass sheet of 30, 50, 90 micron thickness were tested by in-plane uniaxial and out-of-plane limit dome height (LDH) test to investigate the size effect. The test was carried for both as-received and annealed specimen. The microstructure of all t...

Growing demand for sustainable products has led to increased interest in the use of paperboard as a structural material. Paperboard products are almost exclusively manufactured by embossing, pulp molding, and bending processes. Other well-known forming methods, such as deep or stretch drawing, are only rarely applied to paperboard. This is primarily ascribed to the lack of knowledge concerning ...

Currently hot-bending of sheet metals is generally avoided. If absolutely necessary, oven-heating is usually used, with the disadvantage of unacceptable heating and cooling times, big energy input, handling problems, and change of material parameters. Inductive heating is better but it still has the problem of a large heated area and the fact that for thin sheet metals high frequencies are need...