A two-dimensional thermal elasto-plastic numerical model is developed by finite element method to analyze and compare the mechanical driving factor for heat affected zone (HAZ) liquation cracking during laser welding and hybrid laser-arc welding techniques. Calculations of transient temperatures and cooling rates are used in conjunction with solidification theory to analyze weld pool characteri...

Welding is an important manufacturing process that can be automated and optimized. This paper focuses on the development of a robotic arc welding system, wherein a three-degreeof-freedom Selective Compliance Assembly Robot Arm (SCARA) is interfaced to a Gas Metal Arc Welding (GMAW) process. The entire system is composed of a robot linked to a GMAW system. Set points are derived using the desire...

Double-Electrode Gas Metal Arc Welding (DE-GMAW) is a novel welding process recently developed to increase welding productivity while maintaining the base metal heat input at a desired low level. In this paper, the DE-GMAW process was improved by replacing its non-consumable tungsten electrode with a consumable welding wire electrode resulting in a new process called consumable DE-GMAW. To unde...

in this paper, thermal effect of plasma arc welding is investigated, and temperature field of ferrite stainless steel is acquired. thermal effect of plasma arc and subsequently the generated temperature field in the work piece is the key for analysis and optimization of this welding process, which is the main goal of this paper. finite element simulation of welding process by simplec method and...

This paper describes the development of a selfdriving mobile welding robot. The robot is used to weld U-shaped welding areas in enclosed double-hull structures. In order to place itself inside the double-hull structure, the robot is capable of passing through an access hole 600 mm wide and 800 mm high. This research addresses the mechanical and control systems of the robot. The mechanical syste...

In this paper, a low cost, high performance and full PC-based sensor system for the pulsed gas metal arc welding (PGMAW) is described. It allows the visual online observation of all states of the welding process, including the material transition, and all welding situations without an additional lighting unit. Additionally, the synchronized measurement of the welding current and welding voltage...

welding is an extremely complex process; however, due to its commercial importance, it is essential that a more thorough study of the various processes be undertaken. Three examples of areas requiring greater understanding of arc physics are presented. The first discusses heating or cooling of the metal at the cathode; the second describes variations in heat transfer using various shielding gas...

A new fiber sensor system designed for spectroscopic analysis and on-line quality assurance of arc-welding processes is presented here. Although several different approaches have been considered for the optical capture of plasma emission in arc-welding processes, they tend to be invasive and make use of optical devices such as collimators or photodiodes. The solution proposed here is based on t...

Welding is a manufacturing process, which is carried out for joining of metals by Metal Inert Gas (MIG) welding. This is the one types of Gas Metal Arc Welding (GMAW), in which Argon and Helium is used as a inert gas. Shielding gas Argon and Helium is used and consumable electrode is used which also plays role of conductor. MIG welding is versatile, gives very little loss of alloying elements a...

Submerged arc welding process is usually employed for welding of thick workpieces. Quality of submerged arc welded components depends on various factors. Selection of appropriate process parameters for joining metallic components is needed to obtain sound weldment. Many researchers carried out investigations to find out appropriate process conditions to obtain quality submerged arc welded compo...