The attachment probability of inclusions on a bubble surface is investigated based on fundamental fluid flow simulations, incorporating the inclusion trajectory and sliding time of each individual inclusion along the bubble surface as a function of particle and bubble size. Then, the turbulent fluid flow in a typical continuous casting mold, trajectories of bubbles and their path length in the ...

A two-dimensional heat transfer model for transient simulation and control of a continuous steel slab caster is described. Slab thermal and solidification conditions are computed by the model as a function of time-varying casting speed, secondary spray cooling water flow rates and temperature, slab thickness, steel chemistry, and pouring and ambient temperatures. A solidification model that inc...

Transient heat transfer models of the single-wheel meltspinning process are developed and applied to quantify the effect of process variables including interface depressions on solidification, temperature evolution, thickness variations, and surface depressions in the cast product. Firstly, a transient one-dimensional heat-transfer model of the melt-spinning process called STRIP1D was developed...

This study presents an innovative and simple way to increase the rate of heat transfer in a spiral plate heat exchanger model. Several circular cross-section rods, as continuous vortex generators, have been inserted within the spiral plate heat exchanger in the cross-stream plane. The vortex generators are located at various azimuth angles of α=30◦, 60◦, 90◦, and 120◦ with non-dimensional diame...

Metals casting is a process governed by the interaction of a range of physical phenomena. Most Computational models of this process address only what are conventionally regarded as the primary phenomena-heat conduction and solidiication. However , to predict phenomena such as poros-ity requires modelling the interaction of the uid ow, heat transfer, solidiication and the development of stress-d...

Continuous casting is the central process phase with strong influence on the final quality of the steel products. Several different models for continuous casting have been developed at the Laboratory of Metallurgy at Helsinki University of Technology (TKK) concerning e.g. fluid flow, heat transfer, thermodynamic equilibria and statistical approaches. In this paper the inhouse solidification mod...

Subsurface hook formation during initial solidification in the continuous casting mould degrades the quality of steel slabs owing to the associated entrapment of argon bubbles and non-metallic inclusions. To minimise hook depth and to improve slab quality, extensive plant experiments were performed and analysed to quantify the effect of casting parameters on hook characteristics using the no. 2...