Recently, the serious problems facing heavy industries such as the increase in the average age of employees, shortage of skilled workers and environmental problems in the workplace are being addressed. The bridge panel fabrication system we have developed is such an approach to solve these problems. It consists of two parallel box girder panel sub-assembly lines, one exclusively for web panels ...

Flux cored arc welding (FCAW) is applied due to its remarkable results and advantages (high productivity, joint quality etc) in various fields (industrial construction, naval, chemistry, petrochemistry etc.). FCAW disadvantages, mainly the emission of pollutants, can be counteracted by their rigorous control and local forced ventilation in the production. Control measures that can be used for m...

An effective and rigorous approach to determine optimum welding process parameters is implementation of advanced computer aided engineering (CAE) tool that integrates efficient optimization techniques and numerical welding simulation. In this paper, an automated computational methodology to determine optimum arc welding process control parameters is proposed. It is a coupled Genetic Algorithms ...

Industries involved in surfacing operations use various fusion welding especially arc welding processes. These operations demand high deposition rates but at low penetration values in the base metal. Conventional SAW, besides its high deposition characteristics, employs high values of welding current and is not many times favoured for surfacing due to high degree of dilution of surfacing alloys...

A new spectroscopic parameter is used in this paper for on-line arc-welding quality monitoring. Plasma spectroscopy applied to welding diagnostics has typically relied on the estimation of the plasma electronic temperature, as there is a known correlation between this parameter and the quality of the seams. However, the practical use of this parameter gives rise to some uncertainties that could...

Gas tungsten arc welding (GTAW) is the primary process for precision joining of metals due to its capability for accurate control of heat input. As a close relative and modification of GTAW, plasma arc welding (PAW) has higher energy density and can penetrate thicker workpieces while maintaining the desired capability for accurate control of heat input. In order to produce quality welds consist...

A two-dimensional thermal elasto-plastic numerical model is developed by finite element method to analyze and compare the mechanical driving factor for heat affected zone (HAZ) liquation cracking during laser welding and hybrid laser-arc welding techniques. Calculations of transient temperatures and cooling rates are used in conjunction with solidification theory to analyze weld pool characteri...

Welding is an important manufacturing process that can be automated and optimized. This paper focuses on the development of a robotic arc welding system, wherein a three-degreeof-freedom Selective Compliance Assembly Robot Arm (SCARA) is interfaced to a Gas Metal Arc Welding (GMAW) process. The entire system is composed of a robot linked to a GMAW system. Set points are derived using the desire...

Double-Electrode Gas Metal Arc Welding (DE-GMAW) is a novel welding process recently developed to increase welding productivity while maintaining the base metal heat input at a desired low level. In this paper, the DE-GMAW process was improved by replacing its non-consumable tungsten electrode with a consumable welding wire electrode resulting in a new process called consumable DE-GMAW. To unde...

in this paper, thermal effect of plasma arc welding is investigated, and temperature field of ferrite stainless steel is acquired. thermal effect of plasma arc and subsequently the generated temperature field in the work piece is the key for analysis and optimization of this welding process, which is the main goal of this paper. finite element simulation of welding process by simplec method and...