Single point diamond turning tests were carried out on a B270 type glass. Submicrometer cutting conditions were applied in order to generate ductile response during single point machining. The profile generated by the rapid removal of the tool tip from the machined surface, analyzed by atomic force microscopy, showed that the brittle-to-ductile transition occurs at a few tenths of micrometers. ...

17-4ph stainless steel is a martensitic precipitation hardening stainless steel that provides an outstandingcombination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. this valuable alloy is widely used in the aerospace, nuclear, chemical, petr...

Wire-cut electric discharge machining is a nontraditional technique by which the required profile is acquired using sparks energy. Concerning wire-cut electric discharge machining, high cutting rates and precision machining is necessary to improve productivity and achieve high quality of machined workpieces. In this research work, an experimental investigation was introduced to achieve higher p...

This paper presents an on-going research work on the implementation of feature-based machining via macro programming. Repetitive machining features such as holes, slots, pockets etc can readily be encapsulated in macros. Each macro consists of methods on how to machine the shape as defined by the feature. The macro programming technique comprises of a main program and subprograms. The main prog...

Metal matrix composites (MMCs) are now gaining their usage in aerospace, automotive and biomedical industries because of their inherent properties like high strength to weight ratio, low wear rate etc. To machine these types of materials conventional machining methods are unsuitable because of high tool wear and tooling cost. Electro discharge Machining (EDM) is one of the important nontraditio...

As an innovative and cost-effective method for carrying out multiple-axis CNC machining, 3 1 2 1 2 -axis CNC machining technique adds an automatic indexing/rotary table with two additional discrete rotations to a regular 3-axis CNC machine, to improve its ability and efficiency for machining complex sculptured parts. In this work, a new tool path generation method to automatically subdivide a c...

Within the context of 5-axis free-form machining, CAM software offers various ways of toolpath generation, depending on the geometry of the surface to be machined. Therefore, as the manufactured surface quality results from the choice of the machining strategy and machining parameters, the prediction of surface roughness in function of the machining conditions is an important issue in 5-axis ma...

A process-planning model (PP model) is proposed to convert the geometric features into manufacture machining operations and sequence the machining operations of the part in a feasible and effective order. The process-planning model (PP model) construct a feature framework that makes a mapping from geometric features into machining operations. A semantic net named the Precedence-Relations-Net is...

For machined parts, setup time is a major component of the total time required to manufacture a machined part from a stock. If the number of setups and hence setup time can be reduced, this will not only decrease the manufacturing time, but will also ensure better machining accuracy, require fewer work-holding devices and increase machine usage time. To achieve any improvement in setup time, rs...

With increased application of mechanical micromachining for creating small features with complex geometries on a broad range of materials, the need for understanding the mechanics of machining at the micro-scale has been recognized. During mechanical micromachining of metals, the tool-workpiece interaction occurs entirely within either a single crystal or a few crystals of the workpiece materia...