Sheet and film processes include polymer film extrusion, coating processes of many types, paper manufacturing, sheet metal rolling, and plate glass manufacture. Identification, estimation, monitoring, and control of sheet and film processes are of substantial industrial interest since effective control means reduced usage of raw materials, increased production rates, improved product quality, e...

Metal foils attract a large field of applications, e.g. in micro-technology they are being used for sensors, actors, micro-electro-mechanical systems and in medical devices. Conventional sheet metal forming processes are in principle applicable for metal foil forming. Reducing the sheet thickness to the order of micrometers, however, causes various scaling effects. Therefore, the know-how of co...

Motivated by recent experimental synthesis of a semiconducting metal-organic graphene analogue (J. Am. Chem. Soc., 2014, 136, 8859), i.e., Ni3(2,3,6,7,10,11-hexaiminotriphenylene)2 [Ni3(HITP)2], a new Kagome lattice, Cu3(HITP)2, is designed by substituting the coordination of Ni by Cu. Such substitution results in interesting changes in electronic properties of the M3(HITP)2 bulk and two-dimens...

Laser beam welding of dissimilar sheet metal combinations such as Ti/Al, SS/Al and Cu/Al are increasingly demanded due to high energy densities with less fusion and heat affected zones. A good weld joint strength involves combinations of dissimilar metals and the formation of solid solution in the weld pool. Many metal pairs suffer from significant intermetallic phase formation during welding w...

Metallic lattice truss structures are usually made by perforating a metal sheet with a periodic diamond pattern followed by folding at node rows to create a plate of 3D interconnected trusses. For low relative density lattices, the initial sheet material is inefficiently utilized, and the node area is small raising concerns about node bond robustness under shear or tensile loading. Here, we exp...

The most often used friction model for sheet metal forming simulations is the relative simple Coulomb friction model. This paper presents a more advanced friction model for large scale forming simulations based on the surface change on the micro-scale. The surface texture of a material changes when two surfaces are in contact under a normal load. This is caused by flattening due to combined nor...

Transparent conductive electrodes are important components of thin-film solar cells, light-emitting diodes, and many display technologies. Doped metal oxides are commonly used, but their optical transparency is limited for films with a low sheet resistance. Furthermore, they are prone to cracking when deposited on flexible substrates, are costly, and require a high-temperature step for the best...

more recently, titanium and aluminum alloys are gaining more interests to be implemented in hydro-forming applications. it is necessary to predict forming limits for these sheet alloys. forming limits play an important role in metal forming processes. forming limit diagrams, present the limit strains for various linear strain paths. in other hand, forming limit curve (flc), illustrates localize...

Much of the attention on simulation software in recent years has been focused on the modelling of bulk metal forming processes such as forging, rolling and extrusion. However, there are numerous applications for the simulation of sheet forming processes and indeed many pressings suppliers in the automotive industry are more advanced in the use of simulation than their forging counterparts. The ...

This paper is meant to serve as a case study of mathematical modeling in industry. The problem, which arises in the automotive industry, is to predict the variation in the final assembly given the variation in the parts and tooling. In this paper, we present a simple model of welding and clamping of beams which demonstrates that the order in which the clamps and welds are applied influences the...