Increasing use of aluminum shape castings in automotive and aerospace industries has drawn great attention to fatigue properties of cast aluminum components. The fatigue resistance of aluminum castings strongly depends upon the presence of casting flaws and characteristics of microstructural constituents. The existence of casting flaws significantly reduces fatigue crack initiation life. In the...

Machining operations of aluminum structural parts are typically carried out under high feeds and high cutting speeds. These cutting conditions exert thermal and mechanical loads on the workpiece, which cause changes in the subsurface material. Residual stresses belong to the machining induced changes and can lead to considerable rejection rates as a consequence of part distortion. Due to the si...

Purpose: In this work, fatigue crack propagation life of 7020 T7 and 2024 T3 aluminum alloys under the influence of load ratio was predicted by using artificial neural network (ANN). Design/methodology/approach: Numerous phenomenological models have been proposed for predicting fatigue life of the components under the influence of load ratio to take into account the mean load effect. Findings: ...

The objective of the present work is to study the casting characteristics of various A1-Li alloys, which include fluidity and strengths of the alloys and their interaction with cast molds. Materials investigated are Al-Li-Mg and Al-Li-Cu-Mg alloys with Li content of 2.5 wt%. The results show that sand molds with resin binders are good for A1-Li casting. Ceramic coatings can further reduce the m...

Ultrasound treatment of liquid aluminum alloys is known to improve mechanical properties of castings. Aluminum foundry alloys are frequently used for production of parts that undergo severe cavitation erosion phenomena during service. In this paper, the effect of the ultrasound treatment on cavitation erosion resistance of AlSi7 alloy was assessed and compared to that of conventionally cast sam...

The use of aluminum alloys in the design of naval structures offers the benefit of light-weight ships that can travel at high-speed. However, the use of aluminum poses a number of challenges for the naval engineering community including higher incidence of fatigue-related cracks. Early detection of fatigue induced cracks enhances maintenance of the ships and is critical for preventing the catas...

Friction stir welding (FSW) is a relatively new solid-state joining process. This joining technique is energy efficient, environment friendly, and versatile. In particular, it can be used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding. FSW is considered to be the most significant development in metal joining in a de...

Currently, liquid metal filtration in casting process is a familiar refining technology for casting process. This technique be able to exist removed the inclusions inside the melts and subsequently improves the mechanical properties of the product. Furthermore this will also improved the surface finish and tightness of cast product. This significantly reduced the rework cost. The present resear...