APRIL 2004 -S 140 ABSTRACT. This article analyzes the mechanics of the metal ultrasonic welding process as a basis for a new solid free-form fabrication technology. Three-dimensional prototypes are constructed by ultrasonic welding of overlaid metal foil laminations, followed by contour cutting of the 2-D layers. This was implemented in the laboratory by a computer-automated ultrasonic welding ...

Large-area Au-aggregate-assembled fractal patterns with tailored sizes and densities are achieved by sputtering Au nanoparticles on hexagonally patterned bowl-shaped-dimples on Al foil and subsequent annealing. After decorating with much smaller Ag nanoparticles, the resultant substrates exhibit an active and reproducible SERS effect.

We present energy filtered holography experiments on a thin foil of Al. By propagating the reduced density matrix of the probe electron through the microscope, we quantitatively predict the fringe contrast as a function of energy loss. Fringe contrast simulations include the effect of Fresnel fringes created at the edges of the defocused biprism, the effect of partial coherence in combination w...

Aluminum (Al) anodization leads to formation of porous structures with a broad spectrum of applications. Naturally or intentionally created defects on Al surfaces can greatly affect pore initiation. However, there is still a lack of systematic understanding on the defect dependent morphology evolution. In this paper, anodization processes on unpolished, polished, and nanoimprinted Al substrates...

A novel UHF RFID tag antenna that can be seamlessly integrated into wrapping paper of metallic objects is reported. When designed for printing on cigarette carton with aluminum foil contained, both numerical simulation and measurement indicate that the proposed antenna has input impedance of (20 + j149) at resonant frequency of 915MHz, which provides satisfactory conjugate match to the Alien Hi...

Product & Technology Reviews (PTR) are developed for Northwest electric utilities. EnergyIdeas Clearinghouse engineers review published literature for objective, independent test results. No primary testing was conducted by the reviewer for the preparation of this document. PTR factsheets describe the technology, discuss available data, and suggest additional testing needed to verify energy sav...

We report an experiment to demonstrate the crucial effect of the so-called background reservoir during the propagation of femtosecond laser pulses in air. The background reservoir was blocked by allowing only the filament to pass through a pinhole generated by the filament itself in an aluminum foil. We observed that the filamentation process is terminated immediately after the pinhole. Consequ...

We report a simple, versatile, and wafer-scale water-assisted transfer printing method (WTP) that enables the transfer of nanowire devices onto diverse nonconventional substrates that were not easily accessible before, such as paper, plastics, tapes, glass, polydimethylsiloxane (PDMS), aluminum foil, and ultrathin polymer substrates. The WTP method relies on the phenomenon of water penetrating ...

A simple procedure using gold diffusion bonding for the preparation of template-stripped gold (TSG) surfaces is described. TSG surfaces are useful for surface studies because a very consistent flat gold surface with few defects can be easily prepared. We have developed a method of producing TSG surfaces that relies only on gold diffusion bonding rather than epoxies. The resulting substrates are...