A survey was carried out in a steel foundry in Brisbane to evaluate the nature and frequency of respiratory symptoms and to assess ventilatory function. The foundry used many moulding processes including the Furane, Isocure, Shell, carbon dioxide, and oil sand systems. Nasal symptoms and wheeze were often reported, particularly by workers in the general foundry and core shop, and on a semiautom...

The high cost of landfilling and the potential uses of waste foundry sands have prompted research into their beneficial reuse. Roadways have a high potential for large volume usage of the foundry sands. A laboratory testing program was conducted on soil-foundry sand mixtures amended with cement and lime to assess their applicability as highway subbase materials. The mixtures were compacted in t...

Computer solutions Multiphysics 3.5a software was used for simulating the two-dimensional copper migration including sorption process through the saturated zone of the soil in the presence of permeable reactive barrier for equilibrium condition. The 1:3 mixture of waste foundry sand and Kerbala’s sand was used as filling material for this barrier. The waste foundry sand was represented the reac...

Foundries for the metal-casting industry plays a vital role to generate byproducts such as used foundry sand. Metal foundries use large amounts of the metal casting process. Foundries successfully recycle and reuse the sand many times in a foundry but by using repeated usage of Used foundry-sand vary due to the type of equipment used for foundry processing, the types of additives, the number of...

This paper presents a case study to determine the efficiency of the currently used heat stress indices in correlation with wet bulb globe temperature (WBGT) as a permissible index at a foundry plant and to evaluate the extent of the physiological responses such as heart rate and body temperature in correlation with heat stress indices. The field consisted of a foundry plant where a shift w...

Purpose – Castings defects are usually easy to characterize, but to eradicate them can be a difficult task. In many cases, defects are caused by the combined effect of different factors, whose identification is often difficult. Besides, the real non-quality costs are usually unknown, and even neglected. This paper aims to describe the development of a modular tool for quality improvement in fou...

Purpose. Creation of binder based on orthophosphoric acid and aluminum sulfate, study its structure physicochemical patterns formation, determination the properties structured mixtures for needs foundry. Methodology. In work, X-ray qualitative quantitative analysis was performed Rigaku Ultima IV unit, differential thermal STA 449 C Jupiter synchronous analyzer. Orthophosphoric acid, technical t...

The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent ...