A classical example of chatter prone machining is the boring operation. Turning under conditions with high vibrations in the cutting tool deteriorates the surface finish and may cause tool breakage. Severe noise is also a consequence of the high vibration levels in the boring bar. Active control is one possible solution to the noise and vibration problem in boring operations. In boring operatio...

the shear strength and shear energy per unit area, as well as the force and energy required for picking flowers, are important parameters in the design and development of harvesting mechanisms. in this study, shear strength and shear energy per unit area of saffron (crocus sativus l.) stems were determined at different bevel angles and shear velocities. the force and energy required for picking...

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...

ABSTRACT Inconel 718 is a difficult-to-cut nickel-based superalloy commonly used in aerospace industry. This paper presents an experimental study of the tool wear propagation and cutting force variations in the end milling of Inconel 718 with coated carbide inserts. The experimental results showed that significant flank wear was the predominant failure mode affecting the tool life. The tool fla...

Bimetallic parts are used in many industries for weight and cost reduction of workpieces working under high loads and wear. One application for this type of composite material is in automotive industry. In this work the tool wear and cutting forces in the face milling of bimetallic parts made of aluminum and cast iron were investigated. A356 and GG25 alloys that are common materials for bimetal...

Drilling is one of the most useful metal cutting processes and is used in various applications, such as aerospace, electronics, and automotive. In traditional drilling methods, the thrust force, torque, tolerance, and tribology (surface roughness) are related to the cutting condition and tool geometry. In this paper, the effects of a pre-center drill hole, tool material, and drilling strategy (...

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A fuzzy-logic controller (FLC) is designed to automatically adjust feed rate in order to regulate the cutting force of milling processes in a vertical machining center. The FLC has a double-loop structure, consisting of the inner PD (proportional-derivative) velocity-control loop for a feed servo and the outer fuzzylogic force-control loop. Reference cutting forces are well maintained in both n...

This paper deals with the study of machinability of GFRP composite tubes of different fiber orientation angle vary from 30 to 90. Machining studies were carried out on an all geared lathe using three different cutting tools: namely Carbide (K-20), Cubic Boron Nitride (CBN) and Poly-Crystalline Diamond (PCD). Experiments were conducted based on the established Taguchi’s Design of Experiments (DO...