Application of thermoplastic materials has increased dramatically in recent decades due to its recyclability, low density, resistance to chemical changes. The friction stir welding process is one of the new methods of solid state welding, which has recently undergone a significant improvement. In this research, using a new tool Made of plain carbon steel st37 in friction stir welding and low co...

Friction stir welding (FSW) is a relatively new welding process that may have significant advantages compared to the fusion processes as follow: joining of conventionally non-fusion weldable alloys, reduced distortion and improved mechanical properties of weldable alloys joints due to the pure solid-state joining of metals. In this paper, a three-dimensional model based on finite element analys...

Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by ...

The relevance, importance and presence of industrial robots in manufacturing have increased over the years, with applications in diverse new and nontraditional manufacturing processes. This paper presents the complete concept and design of a novel friction stir welding (FSW) robotic platform for welding polymeric materials. It was conceived to have a number of advantages over common FSW machine...

Friction welding is widely used in various industries. In friction welding, heat is generated by conversion of mechanical energy into thermal energy at the interface the work pieces during pin rotation under pressure. A three-dimensional thermo mechanical simulation of friction stir welding (FSW) processes is carried out for Aluminium Alloys of 6061and 7050 where the simulation results are comp...

The present study was carried out to evaluate how the friction stir spot welding (FSSW) process parameters affect the temperature distribution in the welding region, the welding forces and the mechanical properties of the joints. The experimental study was performed by means of a CNC machine tool obtaining FSSW lap joints on AA7050 aluminum alloy plates. Three thermocouples were inserted into t...

Friction stir welding, a solid state innovative joining technique, is widely being used to join aluminium alloys for aerospace, marine automotive and many other applications of commercial importance. FSW trials were carried out using a vertical machining centre (VMC) on AA6061 alloy. The main objective of the present work was to evaluate the weld processing parameter of friction stir weld (FSW)...